Skip to main content
Log in

Mechanism for Corrosion Prevention by a Mechanical Plating of Uniform Zinc-Iron Alloy

  • Published:
Journal of Materials Engineering and Performance Aims and scope Submit manuscript

Abstract

In situ electrochemical monitoring with a three-electrode cell was applied to investigate the anti-corrosion properties of a mechanical zinc-iron alloy plating. Several electron probe microanalyses were also conducted to identify the chemical elements in the plating. The results indicated the formation of a Zn-Fe intermetallic compound, which allowed a mechanism for corrosion prevention to be proposed. In the proposed mechanism, Zn(OH)2 plays a significant role in the corrosion prevention of steel alloys.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9

Similar content being viewed by others

References

  1. G.A. El-Mahdy, A. Nishikata, and T. Tsuru, Electrochemical Corrosion Monitoring of Galvanized Steel Under Cyclic Wet–Dry Conditions, Corros. Sci., 2000, 42(1), p 183–194

    Article  Google Scholar 

  2. A.P. Yadav, A. Nishikata, and T. Tsuru, Degradation Mechanism of Galvanized Steel in Wet–Dry Cyclic Environment Containing Chloride Ions, Corros. Sci., 2004, 46(2), p 361–376

    Article  Google Scholar 

  3. A.P. Yadav, A. Nishikata, and T. Tsuru, Electrochemical Impedance Study on Galvanized Steel Corrosion Under Cyclic Wet–Dry Conditions—Influence of Time of Wetness, Corros. Sci., 2004, 46(1), p 169–181

    Article  Google Scholar 

  4. H. Marchebois, S. Touzain, S. Joiret, J. Bernard, and C. Savall, Zinc-Rich Powder Coatings Corrosion in Sea Water: Influence of Conductive Pigments, Prog. Org. Coat., 2002, 45(4), p 415–421

    Article  Google Scholar 

  5. H. Marchebois, S. Joiret, C. Savall, J. Bernard, and S. Touzain, Characterization of Zinc-Rich Powder Coatings by EIS and Raman Spectroscopy, Surf. Coat. Technol., 2002, 157(2–3), p 151–161

    Article  Google Scholar 

  6. H. Marchebois, C. Savall, J. Bernard, and S. Touzain, Electrochemical Behavior of Zinc-Rich Powder Coatings in Artificial Sea Water, Electrochim. Acta, 2004, 49(17), p 2945–2954

    Article  Google Scholar 

  7. H. Marchebois, M. Keddam, C. Savall, J. Bernard, and S. Touzain, Zinc-Rich Powder Coatings Characterisation in Artificial Sea Water: EIS Analysis of the Galvanic Action, Electrochim. Acta, 2004, 49(11), p 1719–1729

    Article  Google Scholar 

  8. S. Yogesha and A.C. Hegde, Optimization of Deposition Conditions for Development of High Corrosion Resistant Zn-Fe Multilayer Coatings, J. Mater. Process. Technol., 2011, 211(8), p 1409–1415

    Article  Google Scholar 

  9. N. Parkansky, R.L. Boxman, S. Goldsmith, and Y. Rosenberg, Corrosion Resistance of Zn Coatings Produced by Air Arc Deposition, Surf. Coat. Technol., 1995, 76–77(1), p 352–357

    Article  Google Scholar 

  10. K. Venkatakrishna and A.C. Hegde, Composition Modulated Multilayer Zn-Fe Alloy Coatings on Mild Steel for Better Corrosion Resistance, Mater. Manuf. Process., 2011, 26(1), p 29–36

    Article  Google Scholar 

  11. M. Kalantary, G. Wilcox, and D. Gabe, Alternate Layers of Zinc and Nickel Electrodeposited to Protect Steel, Br. Corros. J., 1998, 33(3), p 197–201

    Article  Google Scholar 

  12. J-y Fei and G.D. Wilcox, Electrodeposition of Zinc-Nickel Compositionally Modulated Multilayer Coatings and Their Corrosion Behaviours, Surf. Coat. Technol., 2006, 200(11), p 3533–3539

    Article  Google Scholar 

  13. J-y Fei, G-z Liang, W-l Xin, and W-k Wang, Surface Modification with Zinc and Zn-Ni Alloy Compositionally Modulated Multilayer Coatings, J. Iron Steel Res. Int., 2006, 13(4), p 61–67

    Article  Google Scholar 

  14. F. Jingyin, L. Guozheng, X. Wenli, and L. Jianghong, Corrosion Performance of Zinc and Zinc-Cobalt Alloy Compositionally Modulated Multilayer (CMM) Coatings, J. Wuhan Univ. Technol. Mater Sci. Ed, 2006, 21(4), p 40–44

    Article  Google Scholar 

  15. V. Thangaraj, N. Eliaz, and A.C. Hegde, Corrosion Behavior of Composition Modulated Multilayer Zn-Co Electrodeposits Produced Using a Single-Bath Technique, J. Appl. Electrochem., 2008, 39(3), p 339–345

    Article  Google Scholar 

Download references

Acknowledgments

This study was financially supported by the Yokohama National University and Nippon C&Z Co., Ltd. The authors would like to thank Mr. Shiraga and the Instrumental Analysis Center of Yokohama National University for conducting the x-ray diffraction analysis. The authors would also like to thank Mr. Ishizuka for useful discussion and comments.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Naoya Kasai.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Kasai, N., Kaku, Y., Okazaki, S. et al. Mechanism for Corrosion Prevention by a Mechanical Plating of Uniform Zinc-Iron Alloy. J. of Materi Eng and Perform 25, 4680–4685 (2016). https://doi.org/10.1007/s11665-016-2322-y

Download citation

  • Received:

  • Revised:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11665-016-2322-y

Keywords

Navigation