Skip to main content

Advertisement

Log in

Fabrication and Analysis of the Wear Properties of Hot-Pressed Al-Si/SiCp + Al-Si-Cu-Mg Metal Matrix Composite

  • Published:
Journal of Materials Engineering and Performance Aims and scope Submit manuscript

Abstract

The aim of this study was to characterize microstructures and mechanical properties of aluminum metal matrix composites (MMC’s) prepared by powder metallurgy method. Consolidation of mixed powder with gas atomized Al-Si/SiCp powder and Al-14Si-2.5Cu-0.5Mg powder by hot pressing was classified according to sintering temperature and sintering time. Sintering condition was optimized using tensile properties of sintered specimens. Ultimate tensile strength of the optimized sintered specimen was 228 MPa with an elongation of 5.3% in longitudinal direction. In addition, wear properties and behaviors of the sintered aluminum-based MMC’s were analyzed in accordance with vertical load and linear speed. As the linear speed and vertical load of the wear increased, change of the wear behavior occurred in order of oxidation of Al-Si matrix, formation of C-rich layer, Fe-alloying to matrix, and melting of the specimen

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17
Fig. 18

Similar content being viewed by others

References

  1. J.R. Davis and J.R. Davis, Aluminum and Aluminum Alloys, ASM International, Materials Park, 1993

    Google Scholar 

  2. D.J. Lloyd, Particle-Reinforced Aluminum and Magnesium Matrix Composites, Int Mater Rev., 1994, 39, p 1–23

    Article  Google Scholar 

  3. Y. Iwai, H. Yoneda, and T. Honda, Sliding Wear Behavior of SiC Whisker-Reinforced Aluminum Composite, Wear., 1995, 181, p 594–602

    Article  Google Scholar 

  4. Y. Li, K.T. Ramesh, and E.S.C. Chin, Viscoplastic Deformations and Compressive Damage in an A359/SiCp Metal-Matrix Composite, Acta Mater., 2000, 48, p 1563–1573

    Article  Google Scholar 

  5. V.V.B. Prasad, B.V.R. Bhat, Y.R. Mahajan, and P. Ramakrishnan, Structure-Property Correlation in Discontinuously Reinforced Aluminium Matrix Composites as a Function of Relative Particle Size Ratio, Mater Sci Eng A-Struct., 2002, 337, p 179–186

    Article  Google Scholar 

  6. N.P. Hung, F.Y.C. Boey, K.A. Khor, C.A. Oh, and H.F. Lee, Machinability of Cast and Powder-Formed Aluminum-Alloys Reinforced with SiC Particles, J Mater Process Tech., 1995, 48, p 291–297

    Article  Google Scholar 

  7. A. Slipenyuk, V. Kuprin, Y. Milman, V. Goncharuk, and J. Eckert, Properties of P/M Processed Particle Reinforced Metal Matrix Composites Specified by Reinforcement Concentration and Matrix-to-reinforcement Particle Size Ratio, Acta Mater., 2006, 54, p 157–166

    Article  Google Scholar 

  8. A.T. Alpas and J. Zhang, Effect of Sic Particulate Reinforcement on the Dry Sliding Wear of Aluminum Silicon Alloys (A356), Wear., 1992, 155, p 83–104

    Article  Google Scholar 

  9. T.J. Ma, H. Yamaura, D.A. Koss, and R.C. Voigt, Dry Sliding Wear Behavior of Cast SiC-Reinforced Al MMCs, Mater Sci Eng A-Struct., 2003, 360, p 116–125

    Article  Google Scholar 

  10. J. Zhang and A.T. Alpas, Wear Regimes and Transitions in Al2O3 Particulate-Reinforced Aluminum-Alloys, Mater Sci Eng A-Struct., 1993, 161, p 273–284

    Article  Google Scholar 

  11. D.Z. Wang, H.X. Peng, J. Liu, and C.K. Yao, Wear Behavior and Microstructural Changes of SiCw-Al Composite Under Unlubricated Sliding Friction, Wear., 1995, 184, p 187–192

    Article  Google Scholar 

  12. Y. Wu and E.J. Lavernia, Interaction Mechanisms between Ceramic Particles and Atomized Metallic Droplets, Metall. Trans. A., 1992, 23, p 2923–2937

    Article  Google Scholar 

  13. M. Eslamian, J. Rak, and N. Ashgriz, Preparation of Aluminum/Silicon Carbide Metal Matrix Composites Using Centrifugal Atomization, Powder Technol., 2008, 184, p 11–20

    Article  Google Scholar 

  14. S. Pournaderi, S. Mahdavi, and F. Akhlaghi, Fabrication of Al/Al2O3 Composites by In-Situ Powder Metallurgy (IPM), Powder Technol., 2012, 229, p 276–284

    Article  Google Scholar 

  15. I. Arribas, J.M. Martin, and F. Castro, The Initial Stage of Liquid Phase Sintering for an Al-14Si-2.5Cu-0.5Mg (wt%) P/M Alloy, Mater Sci Eng A-Struct, 2010, 527, p 3949–3966

    Article  Google Scholar 

  16. Z.W. Chen, C.Y. Ma, and P. Chen, Eutectic Modification of A356 Alloy with Li Addition Through DSC and Miedema Model, Trans. Nonferrous Met. Soc., 2012, 22, p 42–46

    Article  Google Scholar 

  17. R.M. German, Liquid phase sintering, Springer, New York, 2013

    Google Scholar 

  18. R.M. German, Powder Metallurgy Science, Metal Powder Industries Federation, Princeton, 1984

    Google Scholar 

  19. F.V. Lenel, Powder Metallurgy: Principles and Applications, Metal Powder Industry, Princeton, 1980

    Google Scholar 

  20. P.W. Voorhees, The Theory of Ostwald Ripening, J. Stat. Phys., 1985, 38, p 231–252

    Article  Google Scholar 

  21. Z. Zhang and D. Chen, Consideration of Orowan Strengthening Effect in Particulate-Reinforced Metal Matrix Nanocomposites: A Model for Predicting Their Yield Strength, Scr. Mater., 2006, 54, p 1321–1326

    Article  Google Scholar 

  22. J. Nie, Effects of Precipitate Shape and Orientation on Dispersion Strengthening in Magnesium Alloys, Scr. Mater., 2003, 48, p 1009–1015

    Article  Google Scholar 

  23. V. Nardone and K. Prewo, On the Strength of Discontinuous Silicon Carbide Reinforced Aluminum Composites, Scr. Metall., 1986, 20, p 43–48

    Article  Google Scholar 

  24. A. Kimura, M. Shibata, K. Kondoh, Y. Takeda, M. Katayama, T. Kanie et al., Reduction Mechanism of Surface Oxide in Aluminum Alloy Powders Containing Magnesium Studied by X-ray Photoelectron Spectroscopy Using Synchrotron Radiation, Appl. Phys. Lett., 1997, 70, p 3615–3617

    Article  Google Scholar 

  25. N.P. Suh, Citation Classic—The Delamination Theory of Wear. CC/Eng. Technol. Appl. Sci., 1981, 16.

  26. J. Zhang and A.T. Alpas, Delamination Wear in Ductile Materials Containing 2nd Phase Particles, Mater. Sci. Eng. A-Struct., 1993, 160, p 25–35

    Article  Google Scholar 

  27. B. Bhushan, Principles and Applications of Tribology, Wiley, New York, 2013

    Book  Google Scholar 

  28. R.L. Deuis, C. Subramanian, and J.M. Yellup, Dry Sliding Wear of Aluminium Composites—A Review, Compos. Sci. Technol., 1997, 57, p 415–435

    Article  Google Scholar 

  29. K.M. Jasim and E.S. Dwarakadasa, Wear in Al-Si Alloys Under Dry Sliding Conditions, Wear., 1987, 119, p 119–130

    Article  Google Scholar 

  30. R. Antoniou and D.W. Borland, Mild Wear of Al-Si Binary-Alloys during Unlubricated Sliding, Mater. Sci. Eng., 1987, 93, p 57–72

    Article  Google Scholar 

  31. J.R. Jiang, F.H. Stott, and M.M. Stack, A Mathematical-Model for Sliding Wear of Metals at Elevated-Temperatures, Wear., 1995, 181, p 20–31

    Article  Google Scholar 

Download references

Acknowledgment

This study was supported by the National Research Foundation of Korea (NRF) grant funded by the Korea government (MEST) through GCRC-SOP (No. 2011-0030658)

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Yong Ho Park.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Bang, J., Oak, JJ. & Park, Y.H. Fabrication and Analysis of the Wear Properties of Hot-Pressed Al-Si/SiCp + Al-Si-Cu-Mg Metal Matrix Composite. J. of Materi Eng and Perform 25, 102–115 (2016). https://doi.org/10.1007/s11665-015-1827-0

Download citation

  • Received:

  • Revised:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11665-015-1827-0

Keywords

Navigation