Skip to main content
Log in

Influence of Orientations of Bionic Unit Fabricated by Laser Remelting on Fatigue Wear Resistance of Gray Cast Iron

  • Published:
Journal of Materials Engineering and Performance Aims and scope Submit manuscript

Abstract

Fatigue wear resistance improvements were researched by studying experimental samples with gray cast iron fabricated with bionic units in different orientations. Experimental samples were modified by laser surface remelting, including parallel, vertical, and gradient units to the wear direction. The remelting pool was then studied to determine the micro-hardness, microstructure, alteration of phase, and etc. Lab-control fatigue wear test method was applied with the treated and untreated samples tested under the laboratorial conditions. Wear resistance result was considered as the rolling contact fatigue (RCF) resistance and mechanisms of the modified samples were experimentally investigated and discussed. Results suggested that all treated samples demonstrated the beneficial effect on the RCF improvement due to lack of graphite and reinforcement of treated region. Results also indicated the sample with fastigiated units was more effective than that with vertical units or parallel units to the wear direction. Influence of the sample unit’s angle which intensely depended on the conditions of actual application, however, was not identified.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15

Similar content being viewed by others

Reference

  1. G. Bertolino and J.E. Perez-Ipiña, Geometrical Effects on Lamellar Grey Cast Iron Fracture Toughness, J. Mater. Process. Technol., 2006, 179, p 202–206

    Article  Google Scholar 

  2. T. Willidal, W. Bauer, and P. Schumacher, Stress/Strain Behaviour and Fatigue Limit of Grey Cast Iron, Mater. Sci. Eng. A, 2005, 413-414, p 578–582

    Article  Google Scholar 

  3. D.A. Colombo, M.D. Echeverría, S. Laino, R.C. Dommarco, and J.M. Massone, Rolling Contact Fatigue Resistance of PVD CrN and TiN Coated Austempered Ductile Iron, Wear, 2013, 308, p 35–45

    Article  Google Scholar 

  4. K. Shi, S. Hu, and H. Zheng, Microstructure and Fatigue Properties of Plasma Transferred Arc Alloying TiC-W-Cr on Gray Cast Iron, Surf. Coat. Technol., 2011, 206, p 1211–1217

    Article  Google Scholar 

  5. L. Chao, R. Lakshminarayanan, D.K. Shetty, and R. Cutler, Rolling Contact Fatigue and Wear of CVD SiC with Residual Surface Compression, J. Am. Ceram. Soc., 1995, 78(9), p 2307–2313

    Article  Google Scholar 

  6. A. Makela, P. Vouristo, M. Lahdensuo, K. Niemi, and T. Mantyla, Rolling Contact Fatigue Testing of Thermally Sprayed Coatings, Proceedings of the 7th International Thermal Spray Conference, Boston, Massachuesetts, 20-24 June 1994, p 759-763

  7. R. Nieminen, P. Vouristo, K. Niemi, T. Mantyla, and G. Barbezat, Rolling Contact Fatigue Failure Mechanisms in Plasma and HVOF Sprayed WC-Co Coatings, Wear, 1997, 212, p 66–77

    Article  Google Scholar 

  8. S. Stewart and R. Ahmed, Rolling Contact Fatigue of Surface Coatings—A Review, Wear, 2002, 253, p 1132–1144

    Article  Google Scholar 

  9. M.Y.P. Costa, M.L.R. Venditti, M.O.H. Cioffi, H.J.C. Voorwald, V.A. Guimarães, and R. Ruas, Fatigue Behavior of PVD Coated Ti-6Al-4V Alloy, Int. J. Fatigue., 2011, 33, p 759–765

    Article  Google Scholar 

  10. J. Mucha, An Experimental Analysis of Effects of Various Material Tool’s Wear on Burr During Generator Sheets Blanking, Int. J. Adv. Manuf. Technol., 2010, 50, p 495–507

    Article  Google Scholar 

  11. L.B. Niu, M. Hojamberdiev, and Y.H. Xu, Preparation of In Situ-Formed WC/Fe Composite on Gray Cast Iron Substrate by a Centrifugal Casting Process, J. Mater. Process. Technol., 2010, 210, p 1986–1990

    Article  Google Scholar 

  12. J. Grum and R. Sturm, Influence of Laser Surface Melt-Hardening Conditions on Residual Stresses in Thin Plates, Surf. Coat. Technol., 1998, 100-101, p 455–458

    Article  Google Scholar 

  13. M.A.S. Torres and H.J.C. Voorwald, An Evaluation of Shot Peening, Residual Stress and Stress Relaxation on the Fatigue Life of AISI, 4340 Steel, Int. J. Fatigue, 2002, 24, p 877–886

    Article  Google Scholar 

  14. J. Grum and R. Sturm, A New Experimental Technique for Measuring Strain and Residual Stresses During a Laser Remelting Process, J. Mater. Process. Technol., 2004, 147, p 351–358

    Article  Google Scholar 

  15. X. Tong, H. Zhou, Z. Zhang, N. Sun, H. Shan, and L. Ren, Effects of Surface Shape on Thermal Fatigue Resistance of Biomimetic Non-smooth Cast Iron, Mater. Sci. Eng. A, 2007, 467, p 97–103

    Article  Google Scholar 

  16. Y. Iino and K. Shimoda, Effect of Overlap Pass Tempering on Hardness and Fatigue Behaviour in Laser Heat Treatment of Carbon Steel, J. Mater. Sci. Lett., 1987, 6, p 1193–1194

    Article  Google Scholar 

  17. J. Grum and R. Sturm, Deformation of Specimen During Laser Surface Remelting, J. Mater. Eng. Perform., 2000, 9, p 138–146

    Article  Google Scholar 

  18. H. Zhou, N. Sun, H. Shan, D. Ma, X. Tong, and L. Ren, Bio-inspired Wearable Characteristic Surface: Wear Behavior of Cast Iron with Biomimetic Units Processed by Laser, Appl. Surf. Sci., 2007, 253, p 9513–9520

    Article  Google Scholar 

  19. C. Wang, H. Zhou, Z. Zhang, Z. Jing, D. Cong, C. Meng, and L. Ren, Tensile Property of Low Carbon Steel with Gridding Units, Appl. Surf. Sci., 2013, 273, p 128–134

    Article  Google Scholar 

  20. D. Zeng, L. Lu, Z. Li, J. Zhang, X. Jin, and M. Zhu, Influence of Laser Dispersed Treatment on Rolling Contact Wear and Fatigue Behavior of Railway Wheel Steel, Mater. Des., 2014, 54, p 137–143

    Article  Google Scholar 

  21. E. Hornbogen, Fracture Toughness and Fatigue Crack Growth of Grey Cast Irons, J. Mater. Sci., 1985, 20, p 3897–3905

    Article  Google Scholar 

  22. J. Grum and R. Sturm, Microstructure Analysis of Nodular Iron 400-l2 After Laser Surface Melt Hardening, Mater. Charact., 1996, 37, p 81–88

    Article  Google Scholar 

  23. Hertz, Uber die Berührung fester elastischer Körper, J. Reine Angew Math., 1882, 92, p 156–171

    Google Scholar 

  24. Y. Kimura, M. Sekizawa, and A. Nitanai, Wear and Fatigue in Rolling Contact, Wear, 2002, 253, p 9–16

    Article  Google Scholar 

  25. J. Ringsberg, M. Loo-Morrey, B. Josefson, A. Kapoor, and J.H. Beynon, Prediction of Fatigue Crack Initiation for Rolling Contact Fatigue, Int. J. Fatigue, 2000, 22, p 205–215

    Article  Google Scholar 

  26. J. Ortiz, A. Cisilino, and J. Otegui, Boundary Element Analysis of Fatigue Crack Propagation Micromechanisms in Austempered Ductile Iron, Eng. Anal. Bound. Elements, 2001, 25, p 467–473

    Article  Google Scholar 

  27. T. David and L. Jianchun, Short Fatigue Crack Growth in Cast Iron Described Using P-a Curves, Int. J. Fatigue, 1995, 17, p 201–206

    Article  Google Scholar 

  28. P. Ma, L. Qian, J. Meng, S. Liu, and F. Zhang, Fatigue Crack Growth Behavior of a Coarse- and a Fine-Grained High Manganese Austenitic Twin-Induced Plasticity Steel, Mater. Sci. Eng. A, 2014, 605, p 160–166

    Article  Google Scholar 

  29. G.R. Irwin, Plastic Zone Near a Crack and Fracture Toughness, Proceedings of the Seventh Ordnance Materials Conference, vol. IV. Syracuse University, New York, p 63–78

  30. L. Haenny and G. Zambelli, The Stiffness and Modulus of Elasticity of Grey Cast Irons, J. Mater. Sci. Lett., 1983, 2, p 239–242

    Article  Google Scholar 

Download references

Acknowledgments

This article was supported by Project 985 - High Performance Materials of Jilin University and the Project 985 - Bionic Engineering Science and Technology Innovation and National Natural Science Foundation of China (No. 51275200).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Hong Zhou.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Chen, ZK., Zhou, T., Zhang, Hf. et al. Influence of Orientations of Bionic Unit Fabricated by Laser Remelting on Fatigue Wear Resistance of Gray Cast Iron. J. of Materi Eng and Perform 24, 2511–2520 (2015). https://doi.org/10.1007/s11665-015-1499-9

Download citation

  • Received:

  • Revised:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11665-015-1499-9

Keywords

Navigation