Skip to main content
Log in

The Mechanical Behavior of a 25Cr Super Duplex Stainless Steel at Elevated Temperature

  • Published:
Journal of Materials Engineering and Performance Aims and scope Submit manuscript

Abstract

Super duplex stainless steel (SDSS) is a candidate material for production tubing in oil and gas wells and subsea pipelines used to transport corrosive hydrocarbon fluids. The suitability of this material for high temperature applications is examined in this article. The uniaxial tensile properties are determined for a 25Cr SDSS over a range of temperature relevant to high pressure-high temperature oil and gas wells. It is shown that there is a significant effect of temperature on the uniaxial tensile properties. Elevated temperature was shown to reduce the Young’s modulus and increase the strain hardening index; temperature effects on these two parameters are usually neglected in the design of subsea pipelines and oil well tubulars, and this could lead to wrong predictions of the collapse pressure. The manufacturing process of the super duplex tubular did not lead to significant anisotropy in the hardness and the ultimate tensile and uniaxial yield strengths.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8

Similar content being viewed by others

Notes

  1. Manufactured by Tokyo Sokki Kenkyujo Co. Ltd.

References

  1. M. Holmquist, Duplex Stainless Steels Avoid Damage in Hydrocarbon Processing, Energy Process. Can., 2002, 95, p 5–8

    Google Scholar 

  2. J. Olsson and M. Snis, Duplex—A New Generation of Stainless Steels for Desalination Plants, Desalination, 2007, 205, p 104–113

    Article  CAS  Google Scholar 

  3. M. Veljkovic and J. Gozzi, Use of Duplex Stainless Steel in Economic Design of a Pressure Vessel, Trans. ASME J. Pres. Vessel Technol., 2007, 129, p 155–161

    Article  CAS  Google Scholar 

  4. I.N. Bastos, S.S.M. Tavares, F. Dalard, and R.P. Nogueira, Effect of Microstructure on Corrosion Behavior of Super Duplex Stainless Steel at Critical Environment Conditions, Scr. Mater., 2007, 57, p 913–916

    Article  CAS  Google Scholar 

  5. H. Hanninen, J. Romu, R. Ilola, J. Tervo, and A. Laitinen, Effects of Processing and Manufacturing of High Nitrogen-Containing Stainless Steels on Their Mechanical, Corrosion and Wear Properties, J. Mater. Proc. Technol., 2001, 117, p 424–430

    Article  CAS  Google Scholar 

  6. NACE MR0175/ISO 15156, Petroleum and Natural Gas Industires—Materials for Use in H2S-Containing Environments in Oil and Gas Production, 2005, NACE MR0175/ISO 15156

  7. BS 5950-8, Structural Use of Steelwork in Building—Part 8: Code of Practice for Fire Resistant Design, British Standard BS5950-8, 2003

  8. Eurocode 3, Design of Steel Structures—Part 1.2: General—Structural Fire Design, European Committee for Standardization, Brussels, BS EN 1993-1-2

  9. Eurocode 3, Design of Steel Structures—Part 1.4: General—Structures in Stainless Steels, European Committee for Standardization, Brussels, BS EN 1993-1-4

  10. J.W. Kim and T.S. Byun, Analysis of Tensile Deformation and Failure in Austenitic Stainless Steels: Part 1—Temperature Dependence, J Nucl. Mater., 2010, 396, p 1–9

    Article  CAS  Google Scholar 

  11. T.S. Byun, N. Hashimoto, and K. Farrell, Temperature Dependence of Strain Hardening and Plastic Instability Behaviors in Austenitic Stainless Steels, Acta Mater., 2004, 52, p 3889–3899

    Article  CAS  Google Scholar 

  12. C.R. Brinkman, Elevated Temperature Mechanical Properties of an Advanced Type 316 Stainless Steel, Trans. ASME J. Pres. Vessel Technol., 2001, 123, p 75–80

    Article  CAS  Google Scholar 

  13. L. Gardner and K.T. Ng, Temperature Development in Structural Stainless Steel Sections Exposed to Fire, Fire Saf. J., 2006, 41, p 182–203

    Article  Google Scholar 

  14. J. Chen and B. Young, Stress-Strain Curves for Stainless Steel at Elevated Temperatures, Eng. Struct., 2006, 28, p 229–239

    Article  Google Scholar 

  15. A.K. Roy, S.R. Kukatla, B. Yarlagadda, V.N. Potluri, M. Lewis, M. Jones, and B.J. O’Toole, Tensile Properties of Martensitic Stainless Steels at Elevated Temperatures, J. Mater. Eng. Perform., 2005, 14, p 212–218

    Article  CAS  Google Scholar 

  16. L. Gardner, A. Insauti, K.T. Ng, and M. Ashraf, Elevated Temperature Material Properties of Stainless Steel Alloys, J. Constr. Steel Res., 2010, 66, p 634–647

    Article  Google Scholar 

  17. M. Martins and L.C. Casteletti, Sigma Phase Morphologies in Cast and Aged Super Duplex Stainless Steel, Mater. Charact., 2009, 60, p 792–795

    Article  CAS  Google Scholar 

  18. D. Dyja and Z. Stradomski, Microstructural Evolution in Duplex Cast Steel After Quench Ageing Process, Arch. Mater. Sci. Eng., 2007, 28, p 557–564

    Google Scholar 

  19. ISO 13680:2000(E), Petroleum and Natural Gas Industries—Corrosion-Resistant Alloy Seamless Tubes for Use as Casing, Tubing and Coupling Stock—Technical Delivery Conditions, 2000, ISO

  20. ASTM E1245-03, Practice for Determining the Inclusion or Second Phase Constituent Content of Metals by Automatic Image Analysis, ASTM 2008

  21. J.C. Prouheze, J.C. Vallant, G. Guntz, and Lefebvre, Production of Tubing in Duplex Steel VS22—Influence of Cold Working on Mechanical Properties Behaviour in Corrosive Sour Gas and Oil Environment, Duplex Stainless Steels Conference Proceedings (St. Louis, Missouri), 1983, p 247–265

  22. I.V. Hagen and M. Keller, Interrelation Between Fabrication Processes and Mechanical Properties of AF 22 Duplex Tubes, Duplex Stainless Steels Conference Proceedings (St. Louis, Missouri), 1983, p 325–353

  23. W. Zheng and D. Hardie, Effect of Structural Orientation on the Susceptibility of Commercial Duplex Steels to Hydrogen Embrittlement, Corrosion, 1991, 47, p 792–799

    Article  CAS  Google Scholar 

  24. G. Herbsleb and R.K. Poepperling, Corrosion Properties of Austenitic-Ferritic Duplex Steel AF 22 in Chloride and Sulfide Containing Environments, Corrosion, 1980, 36(11), p 611–618

    CAS  Google Scholar 

  25. M. Oberndorfer, K. Thayer, and M. Kastenbauer, Application Limits of Stainless Steels in the Petroleum Industry, Mater. Corros.-Werkstoffe Und Korrosion, 2004, 55, p 174–180

    Article  Google Scholar 

  26. J.L. Song and Bate, Plastic Anisotropy in a Superplastic Duplex Stainless Steel, Acta Mater., 1997, 45, p 2747–2757

    Article  CAS  Google Scholar 

  27. J. Hill, The Mathematical Theory of Plasticity, The Clarendon Press, Oxford, 1950, p 267–269

    Google Scholar 

  28. DNV, Submarine Pipelines Systems, Offshore Standard DNV-OS-F101, 2007

  29. API, Specification for Casing and Tubing, API Specification 5CT, 6th ed, 1998

  30. F.J. Klever and G. Stewart, Analytical Burst Strength Prediction of OCTG With and Without Defects, Proceeding of the SPE Applied Technology Workshop on Risk Based Design of Well Casing and Tubing, 7–8 May 1998 (The Woodlands, Texas), SPE 48329

Download references

Acknowledgments

The authors acknowledge the experimental assistances of Stuart Herbert, Alastair Robertson, Derek Logan, and Jim Gall of the University of Aberdeen, School of Engineering Central Workshop. BAL acknowledges the financial support of Shell Exploration and Production (UK).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to A. R. Akisanya.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Lasebikan, B.A., Akisanya, A.R. & Deans, W.F. The Mechanical Behavior of a 25Cr Super Duplex Stainless Steel at Elevated Temperature. J. of Materi Eng and Perform 22, 598–606 (2013). https://doi.org/10.1007/s11665-012-0273-5

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11665-012-0273-5

Keywords

Navigation