Abstract
T91 (9Cr1MoVNb), the martensitic heat-resistant steel, is widely applied in industries like power generation, petrochemical, nuclear, etc., and a wealth of researches has been conducted on its properties so far. However, actually for China, T91 was begun to be domestically manufactured only from the end of last century. Hence, thorough assessments of the China-made T91 steels are always urgently required, especially for its welded joints. In this paper, the relationship between mechanical properties and microstructures of the welded joints of one China-made T91 steel was experimentally discussed. Moreover, aging test and creep rupture test were utilized for both analyzing the heat strength and predicting the service life of the joints. Results showed that welded joints of this China-made T91 steel could exhibit sufficient strength under the operating conditions of most nuclear reactors used nowadays.
Similar content being viewed by others
References
R.L. Klueh and A.T. Nelson, Ferritic/Martensitic Steels for Next-Generation Reactors, J. Nucl. Mater., 2007, 371, p 37–52
J. Van den Bosch and A. Almazouzi, Compatibility of Martensitic/Austenitic Steel Welds with Liquid Lead Bismuth Eutectic Environment, J. Nucl. Mater., 2009, 385, p 504–509
F. Masuyama, History of Power Plants and Progress in Heat Resistant Steels, ISIJ Int., 2001, 41, p 612–625
R. Viswanathan and W. Bakker, Materials for Ultrasupercritical Coal Power Plants–Boiler Materials: Part 1, J. Mater. Eng. Perform., 2001, 10, p 81–95
J. Hansen, M. Sato, R. Ruedy, K. Lo, D.W. Lea, and M. Medina-Elizade, Global Temperature Change, Proc. Natl. Acad. Sci. USA, 2006, 103, p 14288–14293
Y. Gong and Z.G. Yang, Corrosion Evaluation of One Dry Desulfurization Equipment—Circulating Fluidized Bed Boiler, Mater. Des., 2011, 32, p 671–681
J. Cao, Y. Gong, K. Zhu, Z.G. Yang et al., Microstructure and Mechanical Properties of Dissimilar Materials Joints Between T92 Martensitic and S304H Austenitic Steels, Mater. Des., 2011, 32, p 2763–2770
K.H. Lo, C.H. Shek, and J.K.L. Lai, Recent Developments in Stainless Steels, Mater. Sci. Eng. R, 2009, 65, p 39–104
J. Cao, Y. Gong, Z.G. Yang et al., Creep Fracture Behavior of Dissimilar Weld Joint Between T92 Martensitic and HR3C Austenitic Steels, Int. J. Pres. Ves. Pip., 2011, 88, p 94–98
J.C. An, H.Y. Jing, G.C. Xiao, L. Zhao, and L.Y. Xu, Analysis of the Creep Behavior of P92 Steel Welded Joint, J. Mater. Eng. Perform., 2010, doi:10.1007/s11665-010-9779-x
Y. Gong, J. Cao, L.N. Ji, Z.G. Yang et al., Assessment of Creep Rupture Properties for Dissimilar Steels Welded Joints Between T92 and HR3C, Fatigue Fract. Eng. M, 2011, 34, p 83–96
A. Roy, P. Kumar, and D. Maitra, The Effect of Silicon Content on Impact Toughness of T91 Grade Steels, J. Mater. Eng. Perform., 2009, 18, p 205–210
C. Keller, M.M. Margulies, Z. Hadjem-Hamouche, and I. Guillot, Influence of the Temperature on the Tensile Behaviour of a Modified 9Cr–1Mo T91 Martensitic Steel, Mater. Sci. Eng. A, 2010, 527, p 6758–6764
D. Laverde, T. Gómez-Acebo, and F. Castro, Continuous and Cyclic Oxidation of T91 Ferritic Steel Under Steam, Corros. Sci., 2004, 46, p 613–631
L. Nieto Hierro, V. Rohr, P.J. Ennis, M. Schütze, and W.J. Quadakkers, Steam Oxidation and Its Potential Effects on Creep Strength of Power Station Materials, Mater. Corros., 2005, 56, p 890–896
R. Viswanathan, J. Sarven, and J.M. Tanzosh, Boiler Materials for Ultra-Supercritical Coal Power Plants—Steamside Oxidation, J. Mater. Eng. Perform., 2006, 15, p 255–274
J. Čadek, V. Šustek, and M. Pahutová, An Analysis of a Set of Creep Data for a 9Cr-1Mo-0.2V (P91 type) Steel, Mater. Sci. Eng. A, 1997, 225, p 22–28
V. Sklenička, K. Kuchařová, M. Svoboda, L. Kloc, J. Buršík, and A. Kroupa, Long-Term Creep Behavior of 9–12%Cr Power Plant Steels, Mater. Charact., 2003, 51, p 35–48
B. Fournier, M. Salvi, F. Dalle, Y. De Carlan, C. Caës et al., Lifetime Prediction of 9–12%Cr Martensitic Steels Subjected to Creep-Fatigue at High Temperature, Int. J. Fatigue, 2010, 32, p 971–978
A. Kumar, K. Laha, T. Jayakumar, K. Bhanu Sankara Rao, and B. Raj, Comprehensive Microstructural Characterization in Modified 9Cr-1Mo Ferritic Steel by Ultrasonic Measurements, Metall. Mater. Trans. A, 2002, 33A, p 1617–1626
V. Homolová, J. Janovec, P. Záhumenský, and A. Výrostková, Influence of Thermal-Deformation History on Evolution of Secondary Phases in P91 Steel, Mater. Sci. Eng. A, 2003, 349, p 306–312
D.R.G. Mitchell and S. Sulaiman, Advanced TEM Specimen Preparation Methods for Replication of P91 Steel, Mater. Charact., 2006, 56, p 49–58
A.K. Roy, D. Maitra, and P. Kumar, The Role of Silicon Content on Environmental Degradations of T91 Steels, J. Mater. Eng. Perform., 2008, 17, p 612–619
Z. Jiao, N. Ham, and G.S. Was, Microstructure of Helium-Implanted and Proton-Irradiated T91 Ferritic/Martensitic Steel, J. Nucl. Mater., 2007, 367–370, p 440–445
D.C. Foley, K.T. Hartwig, S.A. Maloy, P. Hosemann, and X. Zhang, Grain Refinement of T91 Alloy by Equal Channel Angular Pressing, J. Nucl. Mater., 2009, 389, p 221–224
C.R. Das, S.K. Albert, A.K. Bhaduri, G. Srinivasan, and B.S. Murty, Effect of Prior Microstructure on Microstructure and Mechanical Properties of Modified 9Cr-1Mo Steel Weld Joints, Mater. Sci. Eng. A, 2008, 477, p 185–192
M. Sireesha, K. Shaju Albert, and S. Sundaresan, Microstructure and Mechanical Properties of Weld Fusion Zones in Modified 9Cr-1Mo Steel, J. Mater. Eng. Perform., 2001, 10, p 320–330
A. Thomas, B. Pathiraj, and P. Veron, Feature Tests on Welded Components at Higher Temperatures—Material Performance and Residual Stress Evaluation, Eng. Fract. Mech., 2007, 74, p 969–979
S. Spigarelli and E. Quadrini, Analysis of the Creep Behaviour of Modified P91 (9Cr-1Mo-NbV) Welds, Mater. Des., 2002, 23, p 547–552
Y.K. Li, H. Hongo, M. Tabuchi, Y. Takahashi, and Y. Monma, Evaluation of Creep Damage in Heat Affected Zone of Thick Welded Joint for Mod.9Cr-1Mo Steel, Int. J. Pres. Ves. Pip., 2009, 86, p 585–592
T. Watanabe, M. Tabuchi, M. Yamazaki, H. Hongo, and T. Tanabe, Creep Damage Evaluation of 9Cr-1Mo-V-Nb Steel Welded Joints Showing Type IV Fracture, Int. J. Pres. Ves. Pip., 2006, 83, p 63–71
F. Vivier, A.F. Gourgues-Lorenzon, and J. Besson, Creep Rupture of a 9Cr1MoNbV Steel at 500°C: Base Metal and Welded Joint, Nucl. Eng. Des., 2010, 240, p 2704–2709
ASME SA-213M-2001, Seamless Stainless Steel Tubes for Boiler and Heat Exchanger, ASME, Washington, DC, 2001
ISO 4967-1998, Steel—Determination of Content of Nonmetallic Inclusions—Micrographic Method Using Standard Diagrams. ISO, Genève, Switzerland, 1998
ASME SFA-5.28M-2007, Low-Alloy Steel Electrodes and Rods for Gas Shielded Arc Welding, ASME, Washington, DC, 2007
ASTM E8-04, Standard Test Methods for Tension Testing of Metallic Materials, ASTM, West Conshohocken, 2004
ASTM E290-97a(2004), Standard Test Methods for Bend Testing of Material for Ductility, ASTM, West Conshohocken, 2004
ISO 783-1999, Metallic Materials—Tensile Testing at Elevated Temperature, ISO, Genève, Switzerland, 1999
ASTM E139-06, Standard Test Methods for Conducting Creep, Creep-Rupture, and Stress-Rupture Tests of Metallic Materials, ASTM, West Conshohocken, 2006
GB 5310-2008, Seamless Steel Tubes and Pipes for High Pressure Boiler, SAC, Beijing, 2008
Welding Consumables for P91 Steels for the Power Generation Industry, Metrode Products Ltd
G.G. Shu, J.N. Liu, C.Z. Shi, Z.P. Wang, and Y.F. Zhao, Microstructural Properties and Engineering Applications of T/P91 Steel used in Supercritical Boilers, Shaanxi Science & Technology Press, Xi’an, Shaanxi Province, 2006
W. Ostwald, Lehrbuch der Allgemeinen Chemie, vol. 2, part 1, Leipzig, Germany, 1896
Z.F. Hu and Z.G. Yang, An Investigation of the Embrittlement in X20CrMoV12.1 Power Plant Steel after Long-Term Service Exposure at Elevated Temperature, Mater. Sci. Eng. A, 2004, 383, p 224–228
Z.F. Hu and Z.G. Yang, Identification of the Precipitates by TEM and EDS in X20CrMoV12.1 after Long-Term Service at Elevated Temperature, J. Mater. Eng. Perform., 2003, 12, p 106–111
F.R. Larson and J. Miller, A Time-Temperature Relationship for Rupture and Creep Stresses, Trans. ASME, 1952, 74, p 765–775
D. Jandová, J. Kasl, and V. Kanta, Creep Resistance of Similar and Dissimilar Weld Joints of P91 Steel, Mater. High. Temp., 2006, 23, p 165–170
M.M. Abu-Khader, Recent Advances in Nuclear Power: A Review, Prog. Nucl. Energ., 2009, 51, p 225–235
D.T. Ingersoll, Deliberately Small Reactors and the Second Nuclear Era, Prog. Nucl. Energ., 2009, 51, p 589–603
M. Lenzen, Life Cycle Energy and Greenhouse Gas Emissions of Nuclear Energy: A Review, Energ. Convers. Manage., 2008, 49, p 2178–2199
M. Piera, A. Lafuente, A. Abánades, and J.M. Martinez-Val, Hybrid Reactors: Nuclear Breeding or Energy Production?, Energ. Convers. Manage., 2010, 51, p 1758–1763
Acknowledgments
The work was supported by both National Natural Science Foundation of China (Grant 50871076) and Shanghai Leading Academic Discipline Project (Project Number: B113). Meanwhile, part of the tests was cooperated by Shanghai Institute of Special Equipment Inspection & Technical Research and Shanghai Boiler works Ltd. Finally, gratitude must also be given to Shanghai Research Institute of Materials for providing various experimental conditions.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Gong, Y., Yang, ZG. & Yang, FY. Heat Strength Evaluation and Microstructures Observation of the Welded Joints of One China-Made T91 Steel. J. of Materi Eng and Perform 21, 1313–1319 (2012). https://doi.org/10.1007/s11665-011-0048-4
Received:
Revised:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11665-011-0048-4