Skip to main content
Log in

Optimization of Compositional and Technological Parameters for Phosphate Graphite Sand

  • Published:
Journal of Materials Engineering and Performance Aims and scope Submit manuscript

Abstract

In present work, the compression strength and tensile strength of phosphate graphite sand with compositional and technological parameters (phosphoric acid, Al2O3, drying temperature, and drying time) were experimentally investigated. An L9 (34) orthogonal array was employed to analyze the effect of these four parameters on the compression strength and tensile strength, respectively. In addition, the radial basis function artificial neural network (RBFANN) was used to establish the models for compression strength and tensile strength, respectively. Moreover, the simulation and prediction results by the RBFANN and linear and non-linear regressions are compared. The results are as follows: the optimum scheme for phosphate graphite sand designed by us is phosphoric acid 24%, Al2O3 30%, drying temperature 400 °C, and drying time 60 min. The ascending sequence of the effect of four factors on both compression strength and tensile strength of phosphate graphite sand is drying time, drying temperature, Al2O3, and phosphoric acid. In addition, the prediction and simulation results show that RBFANN outperforms Taguchi approach for modeling.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5

Similar content being viewed by others

References

  1. W. Bo-kang, C. Qi-zhou, L. Han-tong, The Characteristics of Cryp to-crystaline Graphite Sand and its Application in Al-alloy Castings, Foundry (in Chinese) 1997, 47(7), 1–5

    Google Scholar 

  2. S. Gui-qiao, X. Hua-sheng, Z. Chun-hui, Study on Infrared Preheating Process of Graphic Mould for Thin-walled Titanium-alloy Casting, Foundry (in Chinese) 2004, 53(3), 194–196

    Google Scholar 

  3. P. Ye, Z. Chuan, Z. Yan-cheng, S. Guo-xiong, Fabrication of Al2O3 Ceramic Matrix Composites and their Microstructure, Special Casting Nonferrous Alloys (in Chinese) 2005, 25(6), 347–349

    Google Scholar 

  4. J. Paulo Davim, Design of Optimisation of Cutting parameters for Turning Metal Matrix Composites Based on the Orthogonal Arrays, J. Mater. Process. Technol. 2003, 132, 340–344

    Article  Google Scholar 

  5. J. Paulo Davim, An Experimental Study of the Tribological Behavior of the Brass/Steel Pair, J. Mater. Process. Technol. 2000, 100, 273–277

    Article  Google Scholar 

  6. E. Bagci, S. Aykut, A Study of Taguchi Optimization Method for Identifying Optimum Surface Roughness in CNC Face Milling of Cobalt-based Alloy (Stellite 6), Int. J. Adv. Manuf. Technol. 2006, 29, 940–947

    Article  Google Scholar 

  7. Y.-z. Fan, Y.-y. Wang, P.-Y. Qian, J.-D. Gu, Optimization of Phthalic Acid Batch Biodegradation and the Use of Modified Richards Model for Modelling Degradation, Int. Biodeterior. Biodegrad. 2004, 53, 57–63

    Article  CAS  Google Scholar 

  8. C.C. Tsao, Taguchi Analysis of Drilling Quality Associated with Core Drill in Drilling of Composite Material, Int. J. Adv. Manuf. Technol. 2007, 32, 877–884

    Article  Google Scholar 

  9. J.-R. Shie, Optimization of Dry Machining Parameters for High-Purity Graphite in End-Milling Process by Artificial Neural Networks: A Case Study, Mater. Manuf. Processes 2006, 21, 838–845

    Article  CAS  Google Scholar 

  10. J. Sheikh-Ahmand, J. Twomey, ANN Constitutive Model for High Strain-rate Deformation of Al 7075-T6, J. Mater. Process. Technol. 2007, 186, 339–345

    Article  Google Scholar 

  11. A. Dharia, H. Adeli, Neural Network Model for Rapid Forecasting of Freeway Link Travel Time, Eng. Appl. Artif. Intell. 2003, 16, 607–613

    Article  Google Scholar 

  12. L. Aijun, L. Hejun, L. Kezhi, G. Zhengbing, Applications of Neural Networks and Genetic Algorithms to CVI Processes in Carbon/Carbon Composites, Acta Mater. 2004, 52, 299–305

    Article  Google Scholar 

  13. G. Serpen, Y.F. Xu, Simultaneous Recurrent Neural Network Trained with Non-recurrent Backpropagation Algorithm for Static Optimization, Neural Comput. Appl., 2003, 12, 1–9

    Article  Google Scholar 

  14. K.G. Keong, W. Sha, S. Malinov, Artificial Neural Network Modelling of Crystallization Temperatures of the Ni–P Based Amorphous Alloys, Mater. Sci. Eng. A, 2004, 365, 212–218

    Article  Google Scholar 

  15. M. Sen, H.S. Shan, Optimal Selection of Machining Conditions in the Electrojet Drilling Process Using Hybrid NN-DF-GA Approach, Mater. Manuf. Processes 2006, 21, 349–356

    Article  CAS  Google Scholar 

  16. H. Saxén, F. Pettersson, K. Gunturu, Evolving Nonlinear Time-Series Models of the Hot Metal Silicon Content in the Blast Furnace, Mater. Manuf. Processes 2007, 22, 577–584

    Article  Google Scholar 

Download references

Acknowledgments

The project is supported by Science Research Fund of Hunan Provincial Education Department (06B038, 05A055), National Science Foundation of China (50774034), Science Research Fund of Hunan Provincial (06JJ20005), and Instructional Research and Reform Fund of Hunan Institute of Science and Technology (2007B06).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to An-hui Cai.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Cai, Ah., Chen, H., Tan, Jy. et al. Optimization of Compositional and Technological Parameters for Phosphate Graphite Sand. J. of Materi Eng and Perform 17, 465–471 (2008). https://doi.org/10.1007/s11665-007-9188-y

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11665-007-9188-y

Keywords

Navigation