Skip to main content
Log in

Copper bonded layers analysis and effects of copper surface conditions on bonding quality for three-dimensional integration

  • Special Issue Paper
  • Published:
Journal of Electronic Materials Aims and scope Submit manuscript

Abstract

In order to achieve copper wafer bonding with good quality, surface conditions of copper films are important factors. In this work, the effects of surface conditions, such as surface roughness and oxide formation on the bond strength, were investigated under different bonding conditions. Prior to bonding, copper film surfaces were kept in the atmosphere for less than 1 min, 3 days, and 7 days, respectively, to form different thicknesses of oxide on the surface. Some copper wafers were cleaned using HCl before bonding in order to remove the surface oxide. Surface roughness of copper films with and without HCl cleaning was examined. Since surface cleaning before bonding removes oxides but creates surface roughness, it is important to study the corresponding bond strength under different bonding conditions. These results offer the required information for the process design of copper wafer bonding in three-dimensional integration applications.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Y. Akasaka and T. Nishimure, IEDM Tech. Dig., p. 488 (1986).

  2. T. Kunio, K. Oyama, Y. Hayashi, and M. Morimoto, IEDM Tech. Dig., p. 837 (1989).

  3. K. Yamazaki, Y. Itoh, A. Wada, K. Morimoto, and Y. Tomita, IEDM Tech. Dig., p. 161 (2000).

  4. J.A. Davis, R. Venkatesan, A. Kaloyeros, M. Bylansky, S.J. Souri, K. Banerjee, K.C. Saraswat, A. Rahman, R. Reif, and J.D. Meindl, Proc. IEEE 89, 305 (2001).

    Article  CAS  Google Scholar 

  5. Kuan-Neng Chen, Mauro Kobrinsky, Brandon Barnett, and Rafael Reif, Trans. Electron Dev. 51, 233 (2004).

    Article  Google Scholar 

  6. K. Banerjee, S.J. Souri, P. Kapur, and K.C. Saraswat, Proc. IEEE 89, 602 (2001).

    Article  CAS  Google Scholar 

  7. J. D. Meindl, R. Venkatesan, J.A. Davis, J. Joyner, A. Naeemi, P. Zarkesh, M. Bakir, T. Mule, P.A. Kohl, and K.P. Martin, IEDM Tech. Dig., p. 525 (2001).

  8. A. Rahman, A. Fan, and R. Reif, Proc. 2000 IEEE Int. Interconnect Conf. (Piscataway, NJ: IEEE, 2000), pp. 157–159.

    Google Scholar 

  9. K.W. Lee, T. Nakamura, T. Ono, Y. Yamada, T. Mizukusa, H. Hashimoto, K.T. Park, H. Kurino, and M. Koyanagi, IEDM Tech. Dig., p. 165 (2000).

  10. A. Fan, K.N. Chen, and R. Reif, Proc. Electrochemical Society Spring Meeting (ULSI Process Integration Symposium, 2001–2002), (Washington, DC: The Electrochemical Society), p. 124.

  11. R.W. Bower, M.S. Ismail, and S.N. Farrens, J. Electron. Mater. 20, 383 (1991).

    Google Scholar 

  12. Kuan-Neng Chen, Andy Fan, and Rafael Reif, J. Electron. Mater. 30, 331 (2001).

    Google Scholar 

  13. K.N. Chen, A. Fan, C.S. Tan, and R. Reif, Appl. Phys. Lett. 81, 3774 (2002).

    Article  CAS  Google Scholar 

  14. K.N. Chen, A. Fan, C.S. Tan, and R. Reif, J. Electron. Mater. 32, 1371 (2003).

    Article  CAS  Google Scholar 

  15. K.N. Chen, C.S. Tan, A. Fan, and R. Reif, Electrochem. Solid-State Lett. 7, G14 (2004).

    Google Scholar 

  16. K. Holloway, P.M. Fryer, C. Cabral, Jr., J.M.E. Harper, P.J. Bailey, and K.H. Kellenher, J. Appl. Phys. 71, 5433 (1992).

    Article  CAS  Google Scholar 

  17. S.R. Radel and M.H. Navidi, Chemistry, 2nd ed. (West Publishing Company, 2001), pp. 476–477.

  18. K.N. Chen, A. Fan, and R. Reif, J. Mater. Sci. 37, 3441 (2002).

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

Chen, K.N., Tan, C.S., Fan, A. et al. Copper bonded layers analysis and effects of copper surface conditions on bonding quality for three-dimensional integration. J. Electron. Mater. 34, 1464–1467 (2005). https://doi.org/10.1007/s11664-005-0151-0

Download citation

  • Received:

  • Accepted:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11664-005-0151-0

Key words

Navigation