Skip to main content
Log in

Recognition of Converter Steelmaking State Based on Convolutional Recurrent Neural Networks

  • Original Research Article
  • Published:
Metallurgical and Materials Transactions B Aims and scope Submit manuscript

Abstract

The converter steelmaking process is an important part of metallurgical production, and the flame characteristics at the furnace mouth indirectly reflect the smelting conditions inside the furnace. Effectively recognizing and predicting the smelting conditions of converter steelmaking is a challenging and critical issue in industrial production. However, traditional image-based methods using a single static flame image as input have low recognition accuracy and cannot accurately reflect changes in smelting conditions. To address this problem, a new recognition model is proposed in this study, which first preprocesses the flame video sequences at the furnace opening, and then applies a convolutional recurrent neural network (CRNN) to further learn the spatio-temporal features and obtain recognition results. In addition, in order to further improve the accuracy of the model, we introduced the channel attention mechanism and verified the effectiveness of the model through the feature layer visualization technique. In addition we quantitatively evaluate the model performance by accuracy, precision, recall, and F1-score, and plot the confusion matrix with AUC–ROC curves. The experimental results show that the method is not only effective but also robust and has a large potential for industrial applications.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13

Similar content being viewed by others

References

  1. K. Zhü, O. Cooper, S.-L. Yang, and Q.-X. Dong: IEEE Trans. Eng. Manag., 2014, vol. 61, pp. 370–80.

    Article  Google Scholar 

  2. Y. Han, C.-J. Zhang, L. Wang, and Y.-C. Zhang: IEEE Trans. Eng. Manag., 2019, vol. 16, pp. 2640–50.

    Google Scholar 

  3. Z. Bai, G.-B. Huang, D. Wang, H. Wang, and M.B. Westover: IEEE Trans. Cybern., 2014, vol. 44, pp. 1858–70.

    Article  PubMed  PubMed Central  Google Scholar 

  4. Z. Zuo, B. Shuai, G. Wang, X. Liu, X.-X. Wang, B. Wang, and Y.-S. Chen: IEEE Trans. Image Process., 2016, vol. 25, pp. 2983–96.

    Article  PubMed  Google Scholar 

  5. X.-M. Zhao, Y.-H. Wu, G.-D. Song, Z.-Y. Li, Y.-Z. Zhang, and Y. Fan: Med. Image Anal., 2018, vol. 43, pp. 98–111.

    Article  PubMed  Google Scholar 

  6. J.-H. Zhai and D.-D. Song: J. Big Data, 2022, vol. 87, pp. 1–18.

    Google Scholar 

  7. T. Haque, R.T. Yazicigil, K.J.-L. Pan, J. Wright, and P.R. Kinget: IEEE Trans. Circuits Syst. I, 2014, vol. 62, pp. 527–35.

    Article  Google Scholar 

  8. H.-T. Zhao and C.-S. Zhang: Inf. Sci., 2020, vol. 509, pp. 1–21.

    Article  Google Scholar 

  9. M.K. Ghalati, J.-B. Zhang, G. El-Fallah, B. Nenchev, and H.-B. Dong: Mater. Genome Eng. Adv., 2023, vol. 1, p. e6.

    Article  Google Scholar 

  10. C.-J. Zhang, Y.-C. Zhang, and Y. Han: J. Ind. Inf. Integr., 2022, vol. 28, p. 100356.

    Google Scholar 

  11. B. Zhao, J.-X. Zhao, W. Wu, F. Zhang, and T.-L. Yao: Sci. Rep., 2023, vol. 13, p. 14409.

    Article  CAS  PubMed  PubMed Central  Google Scholar 

  12. Y. Pan, Y. Shao, C. Shen, and M. Zhou: in International Congress on the Science and Technology of Steelmaking, May 2015, China, 2015.

  13. K. Sun and Y.-T. Zhu: in 2022 34th Chinese Control and Decision Conference (CCDC), China, 2022, pp. 3839–44.

  14. K. Guo, Z. Liang, R. Shi, C. Hu, and Z. Li: IEEE Netw., 2018, vol. 32, pp. 146–51.

    Article  Google Scholar 

  15. X. Wang and Z. Xin: in 2011 International Conference on Computer Science and Service System, China, November 2011, pp. 3290–93.

  16. U. Chadha, S.K. Selvaraj, A. Raj, T. Mahanth, S.P. Vignesh, P.J. Lakshmi, K. Samhitha, N.B. Reddy, and A. Adefris: Mater. Res. Express, 2022, vol. 9, p. 072001.

    Article  CAS  Google Scholar 

  17. K. Sun and Y. Zhu: in 2022 34th Chinese Control and Decision Conference (CCDC), IEEE, 2022.

  18. Y. Chen, J. Liu, and H. Xiong: in Pattern Recognition and Computer Vision: 4th Chinese Conference, PRCV 2021, Beijing, China, 29 October–1 November, 2021, Proceedings, Part I 4, Springer, 2021.

  19. W.-G. Wang, J.-B. Shen, J.-W. Xie, M.-M. Cheng, H.-B. Ling, and A. Borji: IEEE Trans. Pattern Anal. Mach. Intell., 2019, vol. 43, pp. 220–37.

    Article  Google Scholar 

  20. T. Li, Z.-T. Zhang, and H. Chen: J. Process. Control., 2019, vol. 84, pp. 207–14.

    Article  CAS  Google Scholar 

  21. Z.-Y. Lyu, X.-W. Jia, Y. Yang, K.-Q. Hu, F.-F. Zhang, and G.-F. Wang: Fuel, 2021, vol. 303, p. 121300.

    Article  CAS  Google Scholar 

  22. J.-H. Ren, H.-O. Wang, G. Chen, K. Luo, and J.-R. Fan: Phys. Fluids, 2021, vol. 33, p. 055113.

    Article  CAS  Google Scholar 

  23. A. Carreon, S. Barwey, and V. Raman: Energy AI, 2023, vol. 13, p. 100238.

    Article  Google Scholar 

  24. T. Hai, M.A. Ali, J.-C. Zhou, H.A. Dhahad, V. Goyal, S.F. Almojil, A.I. Almohana, A.F. Alali, K.T. Almoalimi, and A.N. Ahmed: Fuel, 2023, vol. 334, p. 126494.

    Article  CAS  Google Scholar 

  25. K.-M. He, X.-Y. Zhang, and S.-Q. Ren: in 2016 IEEE Conference on Computer Vision and Pattern Recognition, USA, June 2016, pp. 27–30.

  26. X.-B. Shu, L.-Y. Zhang, Y.-L. Sun, and J.-H. Tang: IEEE Trans. Neural Netw. Learn. Syst., 2021, vol. 32, pp. 663–74.

    Article  PubMed  Google Scholar 

  27. Y.-W. Liu, A.-X. Pei, F. Wang, Y.-H. Yang, X.-Y. Zhang, H. Wang, H.-N. Dai, L.-Y. Qi, and R. Ma: Int. J. Intell. Syst., 2021, vol. 36, pp. 3174–89.

    Article  Google Scholar 

  28. M.-H. Guo, T.-X. Xu, J.-J. Liu, Z.N. Liu, P.-T. Jiang, T.-J. Mu, S.-H. Zhang, R.R. Martin, M.-M. Cheng, and S.-M. Hu: Comput. Vis. Media, 2022, vol. 8, pp. 331–68.

    Article  Google Scholar 

  29. J. Hu, L. Shen, and G. Sun: in 2018 IEEE/CVF Conference on Computer Vision and Pattern Recognition, USA, June 2018, pp. 7132–41.

  30. J. Huang, L. Ren, X. Zhou, and K. Yan: IEEE J. Biomed. Health Inform., 2022, vol. 26, pp. 4948–56.

    Article  PubMed  Google Scholar 

  31. A. Chattopadhyay, A. Sarkar, P. Howlader, and V.N. Balasubramanian: in 2018 IEEE Winter Conference on Applications of Computer Vision, USA, March 2018, pp. 839–47.

  32. D. Omeiza, S. Speakman, C. Cintas, and K. Weldermariam: arXiv preprint arXiv: 1908.01224, 2019.

  33. R.R. Selvaraju, M. Cogswell, A. Das, R. Vedantam, D. Parikh, and D. Batra: in Grad-CAM: 2017 IEEE International Conference on Computer Vision, Italy, October 2017, pp. 618–26.

  34. B. Zhou, A. Khosla, A. Lapedriza, A. Oliva, and A. Torralba: in 2016 IEEE Conference on Computer Vision and Pattern Recognition, USA, June 2016, pp. 2921–29.

Download references

Acknowledgments

This work was supported by the National Natural Science Foundation of China (52104318, 52074030).

Conflict of interest

On behalf of all authors, the corresponding author states that there is no conflict of interest.

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to Wei Liu or Shufeng Yang.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Huang, C., Dai, Z., Sun, Y. et al. Recognition of Converter Steelmaking State Based on Convolutional Recurrent Neural Networks. Metall Mater Trans B (2024). https://doi.org/10.1007/s11663-024-03071-9

Download citation

  • Received:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s11663-024-03071-9

Navigation