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Recovery of Rare Earths, Niobium, and Thorium from the Tailings of Giant Bayan Obo Ore in China

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Abstract

The recovery of rare earths, niobium, and thorium from Bayan Obo’s tailings has been investigated because the Bayan Obo ore is rich in rare earths and rich in niobium and thorium, but it is mined mainly as an iron ore and will be used up soon. By carbochlorination between 823 K (550 °C) and 873 K (600 °C) for 2 hours, 76 to 93 pct of rare earths were recovered from the tailings, which were much higher than those from Bayan Obo’s rare earth concentrate, together with 65 to 78 pct of niobium, 72 to 92 pct of thorium, 84 to 91 pct of iron, and 81 to 94 pct of fluorine. This suggests a cooperative reaction mechanism that carbochlorination of iron minerals (and carbonates) in the tailings enhances that of rare earth minerals, which is supported by a thermodynamic analysis. Subsequently, niobium separation from the low-volatile, ultrahigh iron chloride mixture was achieved efficiently by selective oxidation with Fe2O3. This process, combined with the best available technologies for separation of rare earths and thorium from the involatile chloride mixture and for comprehensively using other valuable elements, allows the ore to minimize radioactive waste and to use rare metal resources sustainably in the future.

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Acknowledgments

This work was supported by the National Natural Science Foundation of China (Contract No. 50574023) and by the Key Laboratory of Rare-Earth Chemistry and Applications of Liaoning Province, China (Contract No. LS2010122).

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Correspondence to Zhi-Chang Wang.

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Manuscript submitted May 31, 2011.

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Yu, XL., Bai, L., Wang, QC. et al. Recovery of Rare Earths, Niobium, and Thorium from the Tailings of Giant Bayan Obo Ore in China. Metall Mater Trans B 43, 485–493 (2012). https://doi.org/10.1007/s11663-012-9638-2

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