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Modeling the Deposition Dynamics of a Twin-Atomizer Spray Forming System

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Abstract

A numerical study of the deposition dynamics of twin-atomizer spray-forming of large-diameter billets is presented with a focus on the coupled effect of the twin-atomizer scan frequency and substrate rotation frequency. The common period of the two frequencies ξ was the dominant parameter to govern the deposited droplet mass and billet shape. When ξ ≥ 10, a uniform mass distribution at the deposition surface was predicted, and the calculated shape agreed with experiments.

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The financial supports from the National Basic Research Program, China (2006CB605204-2), the National High-Tech R&D Program, China (2006AA03Z114), and The Royal Society, UK, are gratefully acknowledged.

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Correspondence to J. Mi.

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Manuscript submitted October 3, 2009.

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Zhang, G., Li, Z., Zhang, Y. et al. Modeling the Deposition Dynamics of a Twin-Atomizer Spray Forming System. Metall Mater Trans B 41, 303–307 (2010). https://doi.org/10.1007/s11663-009-9333-0

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  • DOI: https://doi.org/10.1007/s11663-009-9333-0

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