Skip to main content
Log in

Carbothermal reduction of zinc ferrite

  • Published:
Metallurgical and Materials Transactions B Aims and scope Submit manuscript

Abstract

The carbothermal reduction of zinc ferrite was studied using X-ray diffractometer (XRD), wet chemical analysis, scanning electron microscope (SEM), surface area meter, and thermogravimetrical analysis (TGA) systems. Zinc ferrite was found to be decomposed to ZnO and Fe2O3 initially and carbothermal reduction of ZnO and Fe2O3 took place simultaneously. The results of the surface area measurement indicated that the surface area of the solid sample increased with reaction time. Pore volume and average pore diameter were found to increase, reach a maximum, and then decrease with reaction time. These results were explained by considering the escape of zinc vapor, the expansion of the iron oxide grain, and the sintering of the iron. A mechanism and a model were proposed to explain the reaction. The experimental results of the thermogravimetrical analysis indicated that the reaction rate can be increased by increasing either the argon flow rate or the reaction temperature. Furthermore, the reaction rate was found to increase with a decrease in either the sample height, the molar ratio of ZnFe2O4/C, the size of the carbon agglomerate, or the initial bulk density.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. H.S. Chang: Taiwan 1999 Educational Programme on Waste Treatment of EAF Slag and Dust, Taichung, Taiwan, Oct. 19–21, 1999, Taiwan Steel & Iron Industries Association, Taipei, Taiwan, 1999.

    Google Scholar 

  2. R. Kaltenhauser: I & SM, 1987, Mar., pp. 23–26.

  3. C. Shi, J. Stegemann, and R. Caldrell: Waste Management, 1998, vol. 17 (4), pp. 249–55.

    Article  CAS  Google Scholar 

  4. R.B. Ek and J.E. Schlobohm: Iron Steel Eng. 1993.

  5. C.E. Guger and F.S. Manning: Metall. Trans., 1971, vol. 2 (11), pp. 3083–90.

    CAS  Google Scholar 

  6. Y.K. Rao and B.P. Jalan: TMS-CIM, 1977, vol. 4, pp. 1–5.

    Google Scholar 

  7. Y.K. Rao: J. Met., 1983, July, pp. 46–50.

  8. C.F. Zhang, S. Rykichi, A. Iwazo, O. Osamu, and R.Q. Peng: Metall. Rev. MMIJ, 1989, vol. 6 (1), pp. 38–45.

    Google Scholar 

  9. H.K. Chen: Technical Report NSC88-2214-E-146-002, National Science Council of Taiwan, Taipei, Taiwan, 1999.

  10. I.J. Lin and Y.K. Rao: Inst. Mining Met. Trans., 1975, Sect. C, vol. 84, pp. c76-c82.

    CAS  Google Scholar 

  11. J.R. Donald and C.A. Pickles: Metall. Mater. Trans. B, 1996, vol. 27B, pp. 363–74.

    Article  CAS  Google Scholar 

  12. R. Kola and H. Maczek: Steel Times, 1989, vol. 4, pp. 194–95.

    Google Scholar 

  13. J.C. Wang, M.T. Hepworth, and K.J. Reid: J. Met., 1990, Apr., pp. 42–45.

  14. F.A. Lopez, F. Medina, J. Medina, and M.A. Palacios: Ironmaking and Steelmaking, 1991, vol. 18 (4), pp. 292–95.

    CAS  Google Scholar 

  15. L. Wu and N.J. Themelis: J. Met., 1992, Jan., pp. 35–38.

  16. S.H. Liu, T.H. Hung, and S.T. Tsai: Mining Metall., 1995, vol. 39 (4), pp. 109–19 (in Chinese).

    CAS  Google Scholar 

  17. J.R. Donald and C.A. Pickles: Can. Metall. Q., 1996, vol. 35 (5), pp. 255–67.

    Article  Google Scholar 

  18. Y.S. Kim and K.S. Han: Proc. ROC-ROK Bilateral Workshop Mineral Beneficiation, Hydrometallurgy and Controls, Nov. 24–29, 1980, Taipei, Taiwan, National Science Council of Taiwan, Taipei, Taiwan, 1980.

    Google Scholar 

  19. O. Kubaschewski, E.L. Evans, and C.B. Alock: Metallurgical Thermochemistry, Pergamon Press, Oxford, United Kingdom, 1993.

    Google Scholar 

  20. Y.K. Rao: Chem. Eng. Sci., 1974, vol. 29, pp. 1435–45.

    Article  CAS  Google Scholar 

  21. B.B.L. Seth and H.V. Ross: Trans. AIME, 1965, vol. 233, pp. 180–85.

    CAS  Google Scholar 

  22. G.R. Henning: J. Inorg. Nucl. Chem., 1962, vol. 24, pp. 1129–36.

    Article  Google Scholar 

  23. E.T. Turkdogan and I.V. Vinters: Carbon, 1972, vol. 10, pp. 97–111.

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

Lee, JJ., Lin, CI. & Chen, HK. Carbothermal reduction of zinc ferrite. Metall Mater Trans B 32, 1033–1040 (2001). https://doi.org/10.1007/s11663-001-0092-9

Download citation

  • Received:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11663-001-0092-9

Keywords

Navigation