Abstract
In this experimental work, Ni–B/TiC nanocomposite coatings were deposited on a stainless steel substrate by conventional electrodeposition method and their features such as hardness, crystalline structure, corrosion and wear behavior were investigated. Furthermore, the same method was carried out in order to produce pure Ni and Ni–B alloy coatings and their properties were analyzed for comparison purposes. It was observed that nanocomposite coatings had much lower crystal grain size than pure Ni and slightly higher crystal grain size than Ni–B alloy. As a result of SEM analysis, it was determined that both B element and TiC particles were homogeneously deposited into the main structure, and the surface morphology was also affected by these components. According to the microhardness results, it was noted that the nanocomposite coating hardness with the highest hardness value increased by 160 pct compared to the pure Ni and 90 pct more than the Ni–B alloy. In the corrosion analysis, the corrosion resistance of nanocomposite coatings with TiC reinforcement improved significantly, and it was determined that the sample with 12 g/l TiC bath concentration performed 371 pct better than pure Ni and 440 pct better than Ni–B alloy in terms of corrosion current. Moreover, it was determined that the wear performance of nanocomposite coatings improved with increasing hardness and there was a 90 pct reduction in wear volume loss when compared to pure Ni.
Graphical Abstract
Similar content being viewed by others
References
Y. Zhang, S. Zhang, Y. He, H. Li, T. He, T. Fan, and H. Zhang: Surf. Coat. Technol., 2021, vol. 421, 127458.
A. Tozar and I.H. Karahan: Surf. Coat. Technol., 2020, vol. 381, 125131.
K.M. Behbahani, P. Najafisayar, R. Hessam, and N. Zakerin: Metall. Trans. A, 2020, vol. 51A, pp. 5475–83.
K.M. Behbahani, P. Najafisayar, and M. Pakshir: Iran. J. Chem. Chem. Eng., 2018, vol. 37(5), pp. 117–27.
H. Ogihara, K. Udagawa, and T. Saji: Surf. Coat. Technol., 2011, vol. 206, pp. 2933–40.
R. Shakoor, R. Kahraman, W. Gao, and Y. Wang: Int. J. Electrochem. Sci., 2016, vol. 11, pp. 2486–512.
M. Alizadeh and H. Safaei: Appl. Surf. Sci., 2018, vol. 456, pp. 195–203.
Z. Shahri, S.R. Allahkaram, and A. Zarebidaki: Appl. Surf. Sci., 2013, vol. 276, pp. 174–81.
M.G. Hosseini, S. Ahmadiyeh, and A. Rasooli: Mater. Sci. Technol., 2019, vol. 35, pp. 1248–56.
B. Li, W. Zhang, Y. Huan, and J. Dong: Surf. Coat. Technol., 2018, vol. 337, pp. 186–97.
S. Aslan and E. Duru: J. Mater. Eng. Perform., 2022, vol. 31, pp. 1693–704.
B.S. Li, Y.X. Huan, H. Luo, and W.W. Zhang: Surf. Eng., 2019, vol. 35, pp. 109–19.
E. Unal and I.H. Karahan: J. Alloys. Compd., 2018, vol. 763, pp. 329–41.
A. Tozar: Surf Eng., 2020, vol. 36(9), pp. 990–99.
E. Unal, A. Yasar, and I.H. Karahan: Çukurova Univ. J. Fac. Eng. Archit., 2021, vol. 36(4), pp. 847–60.
F. Dogan, M. Uysal, E. Duru, H. Akbulut, and S. Aslan: J. Asian Ceram. Soc., 2020, vol. 8, pp. 1271–84.
D. Li, B. Li, S. Du, and W. Zhang: Ceram. Int., 2019, vol. 45, pp. 24884–93.
H.O. Pierson: Processing and Applications, Handbook of Refractory Carbides and Nitrides Properties, Characteristics, Noyes Publications, USA, 1996.
U. Pandey, R. Purohit, P. Agarwal, S.K. Dhakad, and R.S. Rana: Mater. Today, 2017, vol. 4, pp. 5452–60.
D. Zhang, J. Li, and J. Zheng: Mater. Lett., 2013, vol. 93, pp. 99–102.
B. Li and W. Zhang: Ultrason. Sonochem., 2020, vol. 61, 104837.
B. Li, W. Zhang, T. Mei, and Y. Miao: J. Alloys. Compd, 2020, vol. 823, 153888.
S. Dilek, H. Algul, A. Akyol, A. Alp, H. Akbulut, M. Uysal: J. Asian Ceram. Soc., 2021, vol. 9:2, pp. 673–85.
E. Unal, A. Yasar, and I.H. Karahan: Mater. Res. Express, 2019, vol. 6, 092004.
V.B. Singh and D.K. Singh: Nanosci. Technol., 2014, vol. 1(3), pp. 1–20.
K.M. Behbahani, P. Najafisayar, M. Pakshir, and N. Zakerin: Corros. Eng. Sci. Technol., 2019, vol. 54(2), pp. 174–83.
M. Demir, E. Kanca, and İH. Karahan: J. Alloy. Compd., 2020, vol. 844, 155511.
A. Gunen and A. Curuk: Adv. Surf. Eng., 2020, vol. 72, pp. 673–83.
A. Gunen, M. Doleker, M.E. Korkmaz, M.S. Gok, and A. Erdoğan: Surf. Coat. Technol., 2021, vol. 409, 126906.
I. Boukhoubza, M. Khenfouch, M. Achehboune, B.M. Mothudi, I. Zorkani, and A. Jorio: J. Phys., 2019, vol. 1292, 012011.
N. Zakerin and K.M. Behbahani: Mater. Today Commun., 2021, vol. 27, p. 102327.
P. Bindu and S. Thomas: J. Theor. Appl. Phys., 2014, vol. 8, pp. 123–34.
M. Saleem, L. Fang, H.B. Ruan, F. Wu, Q.L. Huang, C.L. Xu, and C.Y. Kong: J. Phys. Sci., 2012, vol. 7(23), pp. 2971–79.
V. Bilgin, S. Kose, F. Atay, and I. Akyuz: Mater. Chem. Phys., 2005, vol. 94, pp. 103–08.
Z.R. Khan, M. Zulfequar, and M.S. Khan: Mater. Sci. Eng. B, 2010, vol. 174, pp. 145–49.
G.B. Williamson and R.C. Smallman: Philos. Mag. A, 1956, vol. 8(1), pp. 34–46.
A.L. Patterson: Phys. Rev., 1939, vol. 56, pp. 978–82.
O.S. Agboola, E.R. Sadiku, O.I. Ojo, O.L. Akanji, and O.F. Bioditara: Port. Electrochim. Acta, 2011, vol. 29, pp. 91–100.
R. Orinakova, A. Turonova, D. Kladekova, and R.M. Smith: J. Appl. Electrochem., 2006, vol. 36, pp. 957–72.
R.A. Shakoor, R. Kahraman, U.S. Waware, Y. Wang, and W. Gao: Mater. Des., 2014, vol. 59, pp. 421–29.
I. Mizusihima, P.T. Tang, H.N. Hansen, and M.A.J. Somers: Electrochim. Acta, 2005, vol. 51(5), pp. 888–96.
Y. Zhou, S. Zhang, L. Nie, Z. Zhu, J. Zhang, F. Cao, and J. Zhang: Trans. Nonferrous Met. Soc. China, 2016, vol. 26(11), pp. 2976–87.
N. Guglielmi: J. Electrochem. Soc., 1972, vol. 119(8), pp. 1009–12.
E. Unal and I.H. Karahan: Surf. Coat. Technol., 2018, vol. 333, pp. 125–37.
E.M.P. Soriano, C.M.A. Mora, and I.M. Meléndez: In situ titanium composites: XRD study of secondary phases tied to the processing conditions and starting materials, inelastic X-ray scattering and X-ray powder diffraction applications. IntechOpen, 2019, https://doi.org/10.5772/intechopen.88625.
N.D. Banu, I. Banu, and M.S. Katsiotis: Chem. Pap., 2016, vol. 70(11), pp. 1503–11.
Z. Abdullaeva, E. Omurzak, and C. Iwamoto: RSC Adv., 2013, vol. 3, p. 513.
G. Gyawali, H.S. Kim, K. Tripathi, and T.H. Kim: J. Mater. Sci. Technol., 2014, vol. 30(8), pp. 796–802.
Y.N. Bekish, S.K. Poznyak, L.G. Tsybulskaya, and T.V. Gaevskaya: Electrochim. Acta, 2009, vol. 55, pp. 2223–31.
G. Gyawali and S.W. Lee: Ceram. Proces. Res., 2015, vol. 16(2), pp. 213–17.
Y. Wang, S. Wang, X. Shu, W. Gao, W. Lu, and B. Yan: J. Alloys Compd., 2014, vol. 617, pp. 472–78.
H.H. Sheu, Y.C. Tzeng, and J.H. Syu: Mater. Lett., 2019, vol. 238, pp. 275–77.
Y. Tao, F. Ma, M. Teng, Z. Jia, and Z. Zeng: Appl. Surf. Sci., 2019, vol. 492, pp. 426–34.
M. Kallel, M. Masseoud, S. Vesco, M. Barletta, and K. Elleuch: Ceram. Int., 2020, vol. 46(3), pp. 3767–76.
K. Krishnaveni, T.S.N.S. Narayanan, and S.K. Seshadri: J. Alloys Compd., 2008, vol. 466, pp. 412–20.
H. Ogihara, M. Safuan, and T. Saji: Surf. Coat. Technol., 2012, vol. 212, pp. 180–84.
A. Tozar: Coating of low carbon steel with ecofriendly ZnNi/PANI conducting polymer and corroson behaviour investigation of coated steel, Master's Thesis, Institute of Science and Technology, 2012, Mustafa Kemal University.
N. Zakerin and K.M. Behbahani: J. Mol. Liq., 2021, vol. 333, 115947.
S. Waware and N.P. Wasekar: J. Mater. Sci. Eng., 2017, vol. 6, p. 6.
U.S. Waware, A.M.S. Hamoudaa, and N.P. Wasekar: Surf. Coat. Technol., 2018, vol. 337, pp. 335–41.
S. Kasturibai and G.P. Kalaignan: Mater. Chem. Phys., 2014, vol. 147, pp. 1042–48.
B. Li, W. Zhang, Y. Huan, and J. Dong: Surf. Coat. Technol, 2018, vol. 337, pp. 186–97.
K.D. Ralston and N. Birbilis: Corros. Sci., 2010, vol. 66(7), pp. 075005–13.
Y. Ozmen and S. Jahanmir: Pamukkale Univ. J. Eng. Sci., 2015, vol. 21(8), pp. 337–43.
G. E. Agdacı: Friction and wear behavior of cast iron-nickel aluminide-bronze laminate composite. Master's Thesis, Institute of Science and Technology, 2019, Eskişehir Osmangazi University.
M. Zhang, R. Li, T. Yuan, X. Feng, L. Li, S. Xie, and Q. Weng: Powder Technol., 2019, vol. 343, pp. 58–67.
W.D. Callister and D.G. Rethwisch: Materials Science and Engineering, Wiley, New York, 2011.
K.R. Sriraman, S.G.S. Raman, and S.K. Seshadri: Mater. Sci. Eng. A, 2006, vol. 418, pp. 303–11.
J.H. Liu, J.X. Yan, Z.L. Pei, J. Gong, and C. Sun: Surf. Coat. Technol., 2020, vol. 404, 126476.
A. Curuk: The investigation of high temperature wear corrosion behaviors of shower table rolls covered by different coating techniques. Master's Thesis, Institute of Science, Technology and Engineering, 2017, İskenderun Technical University.
A. Gunen, E. Kanca, M.S. Karakas, V. Koc, M.S. Gök, Y. Kanca, A. Çürük, and M. Demir: Surf. Coat. Technol., 2018, vol. 348, pp. 130–41.
M.S. Karakas, A. Gunen, C. Carboğa, Y. Karaca, M. Demir, Y. Altınay, and A. Erdogan: J. Alloys. Compd., 2021, vol. 886, 161222.
R. Tima and F. Mahboubi: Surf. Coat. Technol., 2021, vol. 415, 127084.
D. Gultekin, E. Duru, and H. Akbulut: Surf. Coat. Technol., 2021, vol. 422, 127525.
I. V. Kragelsky: Friction Wear Lubrication, Tribology Handbook Elsevier Ltd., 1981.
M.S. Gok, Y. Kucuk, A. Erdogan, M. Oge, E. Kanca, and A. Gunen: Surf. Coat. Technol., 2021, vol. 328, pp. 54–62.
Acknowledgments
The authors thank to the Scientific Research Projects of Çukurova University for financial support of this research (ÇU-BAP, Proje ID: 12868). Electrochemical deposition, analysis and corrosion tests and microhardness measurements were performed in Mustafa Kemal University, Physics Department laboratories, wear tests were performed in Iskenderun Technical University, Metallurgy and Materials Engineering Department laboratories, XRD and SEM analyzes were performed in Çukurova University Central Research Laboratories (ÇUMERLAB). In addition, the authors would like to thank CUMERLAB experts for their help and support.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper. The authors declare the following financial interests/personal relationships which may be considered as potential competing interests.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Ünal, E., Yaşar, A. & Karahan, İ.H. Investigation of the Properties of Ni–B/TiC Nanocomposite Coatings Produced at Different Particle Concentrations by Electrodeposition. Metall Mater Trans A 54, 2340–2361 (2023). https://doi.org/10.1007/s11661-023-07020-0
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11661-023-07020-0