Abstract
The synchrotron radiation–computed tomography (SR-CT) and digital volume correlation (DVC) methods were used to investigate the damage micromechanisms of lost foam casting (LFC) A319 alloy in low-cycle fatigue (LCF). LCF tests with SR-CT in-situ observations allow visualizing the damage evolution process in the bulk. DVC measures the mechanical fields and, thus, allows establishing the relations between crack initiation and propagation, mechanical fields, and microstructure. Cracks initiate at and propagate along hard inclusions due to strain localizations. The damage process, i.e., crack initiation and propagation, can be considered as a series of failure events of hard inclusions under strain localizations. The pores’ size, shape, location, and number were observed to have an influence on crack initiation, while the interconnected hard inclusion networks guarantee the continuous failure events of hard inclusions and, thus, provide crack propagation paths.
Similar content being viewed by others
References
1.S. Tabibian, E. Charkaluk, A. Constantinescu, F. Szmytka, and A. Oudin: Int. J. Fatigue, 2013, vol. 53, pp. 75–81.
2.M.B. Grieb, H.-J. Christ, and B. Plege: Procedia Eng., 2010, vol. 2, pp. 1767–76.
N.T. Niane and J.-P. Michalet: Flow Science, New York, NY, 2011.
4.P.-M. Geffroy, M. Lakehal, J. Goñi, E. Beaugnon, J.-M. Heintz, and J.-F. Silvain: Metall. Mater. Trans. A, 2006, vol. 37A, pp. 441–47.
S. Tabibian: Ecole Centrale de Lille, Lille, France, 2011.
6.Q.G. Wang, D. Apelian, and D.A. Lados: J. Light Met., 2001, vol. 1, pp. 73–84.
7.H. Zhang, H. Toda, H. Hara, M. Kobayashi, T. Kobayashi, D. Sugiyama, N. Kuroda, and K. Uesugi: Metall. Mater. Trans. A, 2007, vol. 38A, pp. 1774–85.
8.Y.X. Gao, J.Z. Yi, P.D. Lee, and T.C. Lindley: Acta Mater., 2004, vol. 52, pp. 5435–49.
9.H.R. Ammar, A.M. Samuel, and F.H. Samuel: Int. J. Fatigue, 2008, vol. 30, pp. 1024–35.
10.J.Z. Yi, Y.X. Gao, P.D. Lee, H.M. Flower, and T.C. Lindley: Metall. Mater. Trans. A, 2003, vol. 34A, pp. 1879–90.
11.J.-Y. Buffière, S. Savelli, P.H. Jouneau, E. Maire, and R. Fougères: Mater. Sci. Eng. A, 2001, vol. 316, pp. 115–26.
12.K. Gall, M.F. Horstemeyer, B.W. Degner, D.L. McDowell, and J. Fan: Int. J. Fract., 2001, vol. 108, pp. 207–33.
13.Q.G. Wang, D. Apelian, and D.A. Lados: J. Light Met., 2001, vol. 1, pp. 85–97.
14.V. Firouzdor, M. Rajabi, E. Nejati, and F. Khomamizadeh: Mater. Sci. Eng. A, 2007, vols. 454–455, pp. 528–35.
A.J. Moffat: Ph.D. Thesis, University of Southampton, Southampton, United Kingdom, 2007.
16.J.Z. Yi, Y.X. Gao, P.D. Lee, and T.C. Lindley: Mater. Sci. Eng. A, 2004, vol. 386, pp. 396–407.
17.Z. Ma, A.M. Samuel, H.W. Doty, S. Valtierra, and F.H. Samuel: Mater. Des., 2014, vol. 57, pp. 366–73.
18.K.S. Chan, P. Jones, and Q. Wang: Mater. Sci. Eng. A, 2003, vol. 341, pp. 18–34.
19.D.L. McDowell, K. Gall, M.F. Horstemeyer, and J. Fan: Eng. Fract. Mech., 2003, vol. 70, pp. 49–80.
20.J. Stolarz, O. Madelaine-Dupuich, and T. Magnin: Mater. Sci. Eng. A, 2001, vol. 299, pp. 275–86.
21.P. Huter, P. Renhart, S. Oberfrank, M. Schwab, F. Grün, and B. Stauder: Int. J. Fatigue, 2016, vol. 82, pp. 588–601.
22.L. Ceschini, I. Boromei, A. Morri, S. Seifeddine, and I.L. Svensson: J. Mater. Process. Technol., 2009, vol. 209, pp. 5669–79.
D. OvonoOvono, I. Guillot, and D. Massinon: J. Alloys Compd., 2008, vol. 452, pp. 425–31.
24.T. Beck, D. Löhe, J. Luft, and I. Henne: Mater. Sci. Eng. A, 2007, vols. 468–470, pp. 184–92.
25.T. Beck, I. Henne, and D. Löhe: Mater. Sci. Eng. A, 2008, vols. 483–484, pp. 382–86.
L. Salvo, P. Cloetens, E. Maire, S. Zabler, J.J. Blandin, J.Y. Buffière, W. Ludwig, E. Boller, D. Bellet, and C. Josserond: Nucl. Instrum. Meth. Phys. Res. Sect. B Beam Interact. Mater. At., 2003, vol. 200, pp. 273–86.
27.Y. Zhao, Z. Wang, C. Zhang, and W. Zhang: J. Alloys Compd., 2019, vol. 777, pp. 1054–65.
28.F. Chen, F. Mao, Z. Chen, J. Han, G. Yan, T. Wang, and Z. Cao: J. Alloys Compd., 2015, vol. 622, pp. 831–36.
29.J.-Y. Buffiere, E. Maire, J. Adrien, J.-P. Masse, and E. Boller: Exp. Mech., 2010, vol. 50, pp. 289–305.
30.N. Limodin, J. Réthoré, J.-Y. Buffière, F. Hild, S. Roux, W. Ludwig, J. Rannou, and A. Gravouil: Acta Mater., 2010, vol. 58, pp. 2957–67.
31.N. Limodin, J. Réthoré, J. Adrien, J.-Y. Buffière, F. Hild, and S. Roux: Exp. Mech., 2010, vol. 51, pp. 959–70.
32.H.A. Bale, A. Haboub, A.A. MacDowell, J.R. Nasiatka, D.Y. Parkinson, B.N. Cox, D.B. Marshall, and R.O. Ritchie: Nat. Mater., 2013, vol. 12, pp. 40–46.
33.S. Dezecot, V. Maurel, J.-Y. Buffiere, F. Szmytka, and A. Koster: Acta Mater., 2017, vol. 123, pp. 24–34.
34.V. Mazars, O. Caty, G. Couégnat, A. Bouterf, S. Roux, S. Denneulin, J. Pailhès, and G.L. Vignoles: Acta Mater., 2017, vol. 140, pp. 130–39.
L. Wang: Ph.D. Thesis, Ecole Centrale de Lille, Lille, France, 2015.
36.L. Wang, N. Limodin, A. El Bartali, J.-F. Witz, R. Seghir, J.-Y. Buffiere, and E. Charkaluk: Mater. Sci. Eng. A, 2016, vol. 673, pp. 362–72.
J. Lachambre: Ph.D. Thesis, INSA Lyon, Villeurbanne, Cedex, France, 2014.
Feature Extraction, https://imagej.net/Feature_Extraction. Accessed 11 Apr 2020.
BUnwarpJ–ImageJ, https://imagej.net/BUnwarpJ. Accessed 11 Apr 2020.
40.B.K. Bay, T.S. Smith, D.P. Fyhrie, and M. Saad: Exp. Mech., 1999, vol. 39, pp. 217–26.
41.B. Pan, D. Wu, and Z. Wang: Meas. Sci. Technol., 2012, vol. 23, p. 045002.
R. Seghir, J.F. Witz, and S. Coudert: YaDICs - Digital Image Correlation 2/3D Software. 2014. http://yadics.univ-lille1.fr/wordpress/?page_id=2.
43.S. Dezecot, J.-Y. Buffiere, A. Koster, V. Maurel, F. Szmytka, E. Charkaluk, N. Dahdah, A. El Bartali, N. Limodin, and J.-F. Witz: Scripta Mater., 2016, vol. 113, pp. 254–58.
44.N. Limodin, J. Réthoré, J.-Y. Buffière, A. Gravouil, F. Hild, and S. Roux: Acta Mater., 2009, vol. 57, pp. 4090–4101.
45.S.G. Rabinovich: Measurement Errors and Uncertainties, Springer, New York, NY, 2006.
46.F. Amiot, M. Bornert, P. Doumalin, J.-C. Dupré, M. Fazzini, J.-J. Orteu, C. Poilâne, L. Robert, R. Rotinat, E. Toussaint, B. Wattrisse, and J.S. Wienin: Strain, 2013, vol. 49, pp. 483–96.
N. Limodin, A. El Bartali, L. Wang, J. Lachambre, J.-Y. Buffiere, and E. Charkaluk: Nucl. Instrum. Meth. Phys. Res. Sect. B Beam Interact. Mater. At., 2014, vol. 324, pp. 57–62.
A.E. Bartali: Ph.D. Thesis, Ecole Centrale de Lille, Lille, France, 2007.
49.S. Roux, F. Hild, P. Viot, and D. Bernard: Compos. Part Appl. Sci. Manuf., 2008, vol. 39, pp. 1253–65.
50.J.-C. Passieux and J.-N. Périé: Int. J. Numer. Meth. Eng., 2012, vol. 92, pp. 531–50.
L.A. Gomes Perini, J.-C. Passieux, and J.-N. Périé: Strain, 2014, vol. 50, pp. 355–67.
52.C.-L. Chen, A. Richter, and R.C. Thomson: Intermetallics, 2009, vol. 17, pp. 634–41.
53.C.-L. Chen, A. Richter, and R.C. Thomson: Intermetallics, 2010, vol. 18, pp. 499–508.
54.K. Gall, M. Horstemeyer, D.L. McDowell, and J. Fan: Mech. Mater., 2000, vol. 32, pp. 277–301.
55.R. Prasannavenkatesan, J. Zhang, D.L. McDowell, G.B. Olson, and H.-J. Jou: Int. J. Fatigue, 2009, vol. 31, pp. 1176–89.
56.Q.Y. Wang, C. Bathias, N. Kawagoishi, and Q. Chen: Int. J. Fatigue, 2002, vol. 24, pp. 1269–74.
J. Barrirero, M. Engstler, and F. Mücklich: in Light Metals 2013, B.A. Sadler, ed., Wiley, Hoboken, NJ, 2013, pp. 289–96.
58.C.M. Dinnis, J.A. Taylor, and A.K. Dahle: Mater. Sci. Eng. A, 2006, vol. 425, pp. 286–96.
J.A. Taylor: Australian Foundry Institute, Innisfail, Queensland, Australia, 2004, pp. 148–57.
60.M.J. Caton, J.W. Jones, J.M. Boileau, and J.E. Allison: Metall. Mater. Trans. A, 1999, vol. 30A, pp. 3055–68.
61.K. Gall, N. Yang, M. Horstemeyer, D.L. McDowell, and J. Fan: Metall. Mater. Trans. A, 1999, vol. 30A, pp. 3079–88.
T.O. Mbuya: Ph.D. Thesis, University of Southampton, Southampton, United Kingdom, 2011.
J.K. Miller and R. Delos: Mech. Eng. Publ., 1986, p. 215.
64.S. Joseph, S. Kumar, V.S. Bhadram, and C. Narayana: J. Alloys Compd., 2015, vol. 625, pp. 296–308.
65.S. Joseph and S. Kumar: J. Mater. Eng. Perform., 2015, vol. 24, pp. 253–60.
66.M.G. Mueller, G. Žagar, and A. Mortensen: Acta Mater., 2018, vol. 143, pp. 67–76.
Acknowledgments
This research work was funded by the INDiANA-ANR project (Grant No. ANR-12-RMNP-0011) and PSA Peugeot Citroën. The authors thank TOMCAT beamline at Swiss Light Source for providing SR-CT beamtime and the China Scholarship Council for funding the Ph.D. thesis of Long Wang.
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Manuscript submitted January 28, 2020.
Rights and permissions
About this article
Cite this article
Wang, L., Limodin, N., El Bartali, A. et al. Application of Synchrotron Radiation–Computed Tomography In-Situ Observations and Digital Volume Correlation to Study Low-Cycle Fatigue Damage Micromechanisms in Lost Foam Casting A319 Alloy. Metall Mater Trans A 51, 3843–3857 (2020). https://doi.org/10.1007/s11661-020-05839-5
Received:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11661-020-05839-5