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Microstructure and Strengthening Mechanisms in an Ultrafine Grained Al-Mg-Sc Alloy Produced by Powder Metallurgy

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Abstract

Additions of Sc to an Al-Mg matrix were investigated, paying particular attention to the influence of Al3Sc precipitates and other dispersoids, as well as grain size, on mechanical behavior. Prior studies have shown that Sc significantly increases the strength of coarse-grained Al-Mg alloys. Prompted by these findings, we hypothesized that it would be of fundamental and technological interest to study the behavior of Sc additions to an ultrafine-grained (UFG) microstructure (e.g., 100’s nm). Accordingly, we investigated the microstructural evolution and mechanical behavior of a cryomilled ultrafine grained Al-5Mg-0.4Sc (wt pct) and compared the results to those of an equivalent fine-grained material (FG) produced by powder metallurgy. Experimental materials were consolidated by hot isostatic pressing (HIP’ing) followed by extrusion or dual mode dynamic forging. Under identical processing conditions, UFG materials generate large Al3Sc precipitates with an average diameter of 154 nm and spaced approximately 1 to 3 μm apart, while precipitates in the FG materials have a diameter of 24 nm and are spaced 50 to 200 nm apart. The strengthening mechanisms are calculated for all materials and it is determined that the greatest strengthening contributions for the UFG and FG materials are Mg-O/N dispersion strengthening and precipitate strengthening, respectively.

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Acknowledgments

The authors would like to acknowledge and express their appreciation for the support provided by the Office of Naval Research (Contract No. N00014-12-C-0241 and Grant No. ONR N00014-12-1-0237) and the program managers, Mr. Rodney Peterson, Dr. William Golumbfskie, and Dr. Lawrence Kabacoff. In addition, Prof. David N. Seidman and Dr. Dieter Isheim are acknowledged for providing access to atom probe and other facilities at Northwestern University Center for Atom Probe Tomography (NUCAPT).

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  1. Department of Chemical Engineering and Materials Science, University of California, Davis, Davis, CA, USA

    Tammy J. Harrell (Recent Graduate with M.S.), Troy D. Topping (Assistant Professor, Assistant Adjunct Professor), Haiming Wen (Postdoctoral Researcher), Tao Hu (Postdoctoral Researcher), Julie M. Schoenung (Professor) & Enrique J. Lavernia (Distinguished Professor)

  2. Department of Mechanical Engineering, California State University, Sacramento, Sacramento, CA, USA

    Troy D. Topping (Assistant Professor, Assistant Adjunct Professor)

  3. Idaho National Lab, Idaho Falls, ID, USA

    Haiming Wen (Postdoctoral Researcher)

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Manuscript submitted October 9, 2013.

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Harrell, T.J., Topping, T.D., Wen, H. et al. Microstructure and Strengthening Mechanisms in an Ultrafine Grained Al-Mg-Sc Alloy Produced by Powder Metallurgy. Metall Mater Trans A 45, 6329–6343 (2014). https://doi.org/10.1007/s11661-014-2569-6

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