Abstract
The influence of a transverse magnetic field (B < 1 T) on the solidification structure in directionally solidified Al-Si alloys was investigated. Experimental results indicate that the magnetic field caused macrosegregation, dendrite refinement, and a decrease in the length of the mushy zone in both Al-7 wt pct Si alloy and Al-7 wt pct Si-1 wt pct Fe alloys. Moreover, the application of the magnetic field is capable of separating the Fe-rich intermetallic phases from Al-7 wt pct Si-1 wt pct Fe alloy. Thermoelectric magnetic convection (TEMC) was numerically simulated during the directional solidification of Al-Si alloys. The results reveal that the TEMC increases to a maximum (\( u_{\rm{max} } \)) when the magnetic field reaches a critical magnetic field strength (\( B_{\rm{max} } \)), and then decreases as the magnetic field strength increases further. The TEMC exhibits the multi-scales effects: the \( u_{\rm{max} } \) and \( B_{\rm{max} } \) values are different at various scales, with \( u_{\rm{max} } \) decreasing and \( B_{\rm{max} } \) increasing as the scale decreases. The modification of the solidification structure under the magnetic field should be attributed to the TEMC on the sample and dendrite scales.
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Acknowledgments
This work is supported partly by the European Space Agency through the Bl-inter 09_473220, the National Natural Science Foundation of China (Nos. 51271109 and 51171106), and the Program for Professor of Special Appointment (Eastern Scholar) at Shanghai Institutions of Higher Learning. The authors are indebted to Prof. Thierry Duffar in EPM/CNRS, Grenoble, for helpful and fruitful discussions.
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Manuscript submitted October 30, 2013.
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Li, X., Du, D., Gagnoud, A. et al. Effect of Multi-Scale Thermoelectric Magnetic Convection on Solidification Microstructure in Directionally Solidified Al-Si Alloys Under a Transverse Magnetic Field. Metall Mater Trans A 45, 5584–5600 (2014). https://doi.org/10.1007/s11661-014-2496-6
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DOI: https://doi.org/10.1007/s11661-014-2496-6