Skip to main content
SpringerLink
Log in

High-Temperature Creep Degradation of the AM1/NiAlPt/EBPVD YSZ System

  • Published:
Metallurgical and Materials Transactions A Aims and scope Submit manuscript

Abstract

The failure mechanisms of a NiAlPt/electron beam physical vapor deposition yttria-stabilized-zirconia thermal barrier coating system deposited on the AM1 single crystalline substrate have been investigated under pure creep conditions in the temperature range from 1273 K to 1373 K (1000 °C to 1100 °C) and for durations up to 1000 hours. Doubly tapered specimens were used allowing for the analysis of different stress states and different accumulated viscoplastic strains for a given creep condition. Under such experiments, two kinds of damage mechanisms were observed. Under low applied stress conditions (i.e., long creep tests), microcracking is localized in the vicinity of the thermally grown oxide (TGO). Under high applied stress conditions, an unconventional failure mechanism at the substrate/bond coat interface is observed because of large creep strains and fast creep deformation, hence leading to a limited TGO growth. This unconventional failure mechanism is observed although the interfacial bond coat/top coat TGO thickening is accelerated by the mechanical applied stress beyond a given stress threshold.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14

Similar content being viewed by others

References

  1. M. Martena, D. Botto, P. Fino, S. Sabbadini, M. Gola and C. Badini, Eng. Fail. Anal., 2006, vol. 13, pp. 409-26 .

    Article  Google Scholar 

  2. R.C. Reed, The Superalloys - Fundamentals and Applications (Cambridge University Press, Cambridge UK, 2006).

    Book  Google Scholar 

  3. H.E. Evans, Surf. Coat. Tech., 2011, vol. 206, pp. 1512-21.

    Article  Google Scholar 

  4. D.S. Balint, T. Xu, J.W. Hutchinson and A.G Evans: Acta Mater., 2006, vol. 54, pp. 1815-20.

    Article  Google Scholar 

  5. R. Panat, S. Zhang and K.J. Hsia, Acta Mater., 2003, vol. 51, pp. 239-49.

    Article  Google Scholar 

  6. V. Lughi, V. K. Tolpygo and D. R. Clarke, Mater. Sci. Eng. A, 2004, vol. 368, pp. 212-21.

    Article  Google Scholar 

  7. R. G. Wellman, M. J. Deakin, and J. R. Nicholls, Trib. Int., 2005, vol. 38, pp. 798-804.

    Article  Google Scholar 

  8. C. Mercer, S. Faulhaber, A. G. Evans and R. Darolia, Acta Mater., 2005, vol. 53, pp. 1029-39.

    Article  Google Scholar 

  9. A.M. Karlsson, T. Xu, and A.G. Evans, Acta Mater., 2002, vol. 50, pp. 1211-18.

    Article  Google Scholar 

  10. M.Y. He, D.R.Mumm and A.G. Evans, Surf. Coat. Tech., 2004, vol. 185, pp. 184-93.

    Article  Google Scholar 

  11. C. Courcier, V. Maurel, L. Rémy, S. Quilici, I. Rouzou and A. Phelippeau, Surf. Coat. Tech., 2011, vol. 205, pp. 3763-73.

    Article  Google Scholar 

  12. M. W. Chen, R. T. Ott, T. C. Hufnagel, P. K. Wright, and K. J. Hemker, Surf. Coat. Tech., 2003, vol. 163-164, pp. 25-30.

    Article  Google Scholar 

  13. D. Pan, M. W. Chen, P. K. Wright and K. J. Hemker, Acta Mater., 2003, vol. 51, pp. 2205-17.

    Article  Google Scholar 

  14. A. Bickard: Ph.D. Dissertation, Ecole des Mines de Paris, France, 1998.

  15. J. L. Smialek, D. Zhu and M. D. Cuy, Scripta Mater., 2008, vol. 59, pp. 67-70.

    Article  Google Scholar 

  16. F. Riallant: Ph.D. Dissertation, ISAE-Ensma, France, 2013.

  17. D. Seo, K. Ogawa, Y. Nakao, H. Miura, and T.Shoji, Surf. Coat. Tech., 2009, vol. 203, pp. 1979-83.

    Article  Google Scholar 

  18. A. G. Evans, D. R. Mumm, J. W. Hutchinson, G. H. Meier and F. S. Pettit, Prog. Mater. Sci., 2001, vol. 46, pp. 505-53.

    Article  Google Scholar 

  19. G.C. Rybicki and J.L. Smialek, Oxid. Met., 1989, vol. 31, pp. 275-309.

    Article  Google Scholar 

  20. J.B. Le Graverend, J. Cormier, P. Caron, S. Kruch, F. Gallereneau and J. Mendez Mater. Sci. Eng. A, 2011, vol. 528, pp. 2620-34.

    Article  Google Scholar 

  21. T. Liang, H. Guo, H. Peng and S. Gong, J. Alloys Comp., 2011, vol. 509, pp. 8542-48.

    Article  Google Scholar 

  22. V.G. Karaivanov, W.S. Slaugther, S. Siw, and M.K. Chyu: ASME Turbo Expo 2010: Power for Land, Sea and Air, ASME, Glasgow, UK, 2010, GT2010-23421.

  23. G. Calvarin-Amiri, R. Molins and A. M. Huntz, Oxid. Met., 2000, vol. 53, pp. 399-426.

    Article  Google Scholar 

  24. N. Roy, R.N. Ghosh, and M.C. Pandey, ISIJ International, 2001, vol. 41, pp. 915-21.

    Article  Google Scholar 

  25. R. Viswanathan, Damage Mechanisms and Life Assessment of High Temperature Components (ASM International, Materials Park, OH, 1989).

    Google Scholar 

  26. V.K. Tolpygo and D.R. Clarke, Acta Mater., 2000, vol. 48, pp. 3283-93.

    Article  Google Scholar 

  27. V.K. Tolpygo and D.R. Clarke, Acta Mater., 2004, vol. 52, pp. 5115-27.

    Google Scholar 

  28. V.K. Tolpygo and D.R. Clarke, Acta Mater., 2004, vol. 52, pp. 5129-41.

    Google Scholar 

  29. S. V. Prikhidko and A. J. Ardell, Acta Mater., 2003, vol. 51, pp. 5001-12.

    Article  Google Scholar 

  30. S. V. Prikhidko and A. J. Ardell, Acta Mater., 2003, vol. 51, pp. 5013-19.

    Article  Google Scholar 

  31. S. V. Prikhidko and A. J. Ardell, Acta Mater., 2003, vol. 51, pp. 5021-36.

    Article  Google Scholar 

  32. W. Johnson and P. Voorhees, Metall. Trans. A, 1987, vol. 18A, pp. 1213-28.

    Article  Google Scholar 

  33. X. Peng, D.R. Clarke and F. Wang,, Oxid. Met., 2003, vol. 60, pp. 225-40.

    Article  Google Scholar 

  34. D.K. Das, Prog. Mat. Sci., 2013, vol. 58, pp. 151-82.

    Article  Google Scholar 

  35. P. Sallot: Ph.D. Dissertation, Ecole des Mines de Paris, Paris, France, 2012.

  36. D. Texier: Ph.D. Dissertation, Université de Toulouse, ENSIACET, Toulouse, France, 2013.

  37. E. P. Busso, H. E. Evans, Z. Q. Qian, and M. P. Taylor, Acta Mater., 2010, vol. 58, pp. 1242-51.

    Article  Google Scholar 

  38. M. D. Thouless, Thin Sol. Films, 1989, vol. 181, pp. 397-406.

    Article  Google Scholar 

  39. R. T. Wu, K. Kawagishi, H. Harada and R. C. Reed, Acta Mater., 2008, vol. 56, pp. 3622-29.

    Article  Google Scholar 

  40. J. A. Haynes, B. A. Pint, Y. Zhang and I. G. Wright, Surf. Coat. Tech., 2008, vol. 203, pp. 413-6.

    Article  Google Scholar 

  41. M. Gell, J. Eric, V. Krishnakumar, K. Mccaron, B. Barber, Y.-H. Sohn and V. K. Tolpygo, Surf. Coat. Tech., 1999, vol. 120-121, pp. 53-60.

    Article  Google Scholar 

  42. J.R. Vaunois: in Thermal Barrier Coating III Conference, M.J. Maloney, U. Schulz, D. Rickerby, R. Darolia, O. Lavigne, H. Murakami, and H. Guo, eds., ECI, Irsee, Germany, 2011.

Download references

Acknowledgments

The authors are grateful to Snecma-SAFRAN group for the FR Ph.D. Grant, for sponsoring the current study, and for providing the samples. The authors thank Florence Hamon and Florent Mauget (Engineers in the Physics and Mechanics of Materials Department at the Pprime Institute) for their help and for fruitful discussions in conducting several experiments. The current study is conducted under the French program “PRC Structures Chaudes’’ involving Snecma-SAFRAN group, Turbomeca-SAFRAN group, ONERA, CEAT-DGA, and CNRS Laboratories (Mines Paris Tech, Institut Pprime–ISAE-ENSMA, LMT-Cachan, and CIRIMAT-ENSIACET). Financial support by the French Ministry of Transportation (Direction des Programmes de l’Aviation Civile) is also gratefully acknowledged.

Author information

Authors and Affiliations

  1. Département Physique et Mécanique des Matériaux, Institut Pprime, CNRS-ENSMA-Université de Poitiers, UPR CNRS 3346, ISAE-ENSMA, Téléport 2, 1 avenue Clément Ader, BP 40109, 86961, Futuroscope-Chasseneuil Cedex, France

    Fanny Riallant (Ph.D. Student), Jonathan Cormier (Associate Professor), Xavier Milhet (Associate Professor) & José Mendez (Director of Research)

  2. Mechanics of Materials Department, Snecma – SAFRAN Group, Site de Villaroche, Rond-Point René Ravaud, 77550, Moissy-Cramayel, France

    Fanny Riallant (Ph.D. Student) & Arnaud Longuet (Mechanics of Materials Engineer)

Authors
  1. Fanny Riallant
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Jonathan Cormier
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Arnaud Longuet
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. Xavier Milhet
    View author publications

    You can also search for this author in PubMed Google Scholar

  5. José Mendez
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Jonathan Cormier.

Additional information

Manuscript submitted January 14, 2013.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Riallant, F., Cormier, J., Longuet, A. et al. High-Temperature Creep Degradation of the AM1/NiAlPt/EBPVD YSZ System. Metall Mater Trans A 45, 351–360 (2014). https://doi.org/10.1007/s11661-013-1961-y

Download citation

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11661-013-1961-y

Keywords

Search

Navigation