Abstract
The effects of carbon and chromium additions on the wear resistance and surface roughness of five high-speed steel (HSS) rolls manufactured by a centrifugal casting method were investigated in this study. High-temperature wear tests were conducted on these rolls to experimentally simulate the wear process during hot rolling. The wear-test results revealed that the wear resistance increased with increasing carbon content because of the increased total carbide fraction. In the HSS roll containing a smaller amount of chromium, the wear resistance was improved because it contained a number of very hard MC carbides. However, it showed a very rough roll surface because of the preferential removal of the matrix and the sticking of the rolled material to the roll surface during the wear process. Rolls containing a higher chromium content had very low surface roughness, because of the formation of a larger amount of M7C3 carbides of slightly lower hardness and homogeneous wear of the matrix and carbides. In order to improve wear resistance with consideration of surface roughness, the increase in the chromium content, i.e., the increase in the amount of M7C3 carbides, which can result in a low surface roughness, was suggested.
Similar content being viewed by others
References
K. Goto, Y. Matsuda, K. Sakamoto, and Y. Sugimoto: Iron Steel Inst. Jpn. Int., 1992, vol. 32, pp. 1184–89.
T. Kudo, S. Kawashima, and R. Kurahashi: Iron Steel Inst. Jpn. Int., 1992, vol. 32, pp. 1190–93.
Y. Sano, T. Hattori, and M. Haga: Iron Steel Inst. Jpn. Int., 1992, vol. 32, pp. 1194–1201.
R.R. Judd: Iron Steel Eng., 1979, vol. 56, pp. 51–60.
J.H. Ryu, O. Kwon, P.J. Lee, and Y.M. Kim: Iron Steel Inst. Jpn. Int., 1992, vol. 32, pp. 1221–23.
A. Noda, E. Matsunaga, and R. Nawata: Hitachi Kinzoku Giho, 1995, vol. 11, pp. 91–100.
M. Hashimoto, H. Takigawa, and T. Kawakami: 37th MWSP Conf. Proc., ISS, Warrendale, PA, 1996, vol. 33, pp. 275–82.
J.W. Shingly and C.R. Mischke: Mechanical Engineering Design, McGraw-Hill, New York, NY, 1989, p. 71.
S. Karagoz and H. Fischmeister: Steel Res., 1987, vol. 58, p. 46.
Y. Matsubara, N. Sasaguri, H.Q. Wu, and M. Hashimoto: Imono, 1994, vol. 66, pp. 815–21.
H. Wislell: Metall. Trans. A, 1991, vol. 22A, pp. 1391–1405.
G. Hoyle: High Speed Steels, Butterworth and Co., Cambridge University, Cambridge, United Kingdom, 1988, p. 79.
S. Spuzic, K.N. Strafford, C. Subramanian, and G. Savage: Wear, 1994, vol. 174, pp. 261–71.
P. Thonus, J.C. Herman, J.P. Breyer, M. Sinnaeve, A. Charlier, D. Liquet, and R. Marquet: 38th MWSP Conf. Proc., ISS, Warrendale, PA, 1997, vol. 34, pp. 43–49.
S. Lee, D. Suh, S. Oh, and W. Jin: Metall. Mater. Trans. A, 1998, vol. 29A, pp. 696–702.
K. Ogi: Imono, 1994, vol. 66, p. 764.
K. Ogi and H. Miyahara: What’s New in Roll Technologies of the World?, The Iron and Steel Institute of Japan, Tokyo, 1995, pp. 1–8.
S. Schida, H. Yamamoto, M. Ataka, K. Watanabe, and O. Kato: What’s New in Roll Technologies of the World?, The Iron and Steel Institute of Japan, Tokyo, 1995, pp. 183–90.
J.W. Park, H.C. Lee, and S. Lee: Metall. Mater. Trans. A, 1999, vol. 30A, pp. 399–409.
K.C. Hwang, S. Lee, and H.C. Lee: Mater. Sci. Eng. A, 1998, vol. A254, pp. 282–95.
Author information
Authors and Affiliations
Rights and permissions
About this article
Cite this article
Kang, Y.J., Oh, J.C., Lee, H.C. et al. Effects of carbon and chromium additions on the wear resistance and surface roughness of cast high-speed steel rolls. Metall Mater Trans A 32, 2515–2525 (2001). https://doi.org/10.1007/s11661-001-0041-x
Received:
Issue Date:
DOI: https://doi.org/10.1007/s11661-001-0041-x