Skip to main content
Log in

Effects of carbon and chromium additions on the wear resistance and surface roughness of cast high-speed steel rolls

  • Published:
Metallurgical and Materials Transactions A Aims and scope Submit manuscript

Abstract

The effects of carbon and chromium additions on the wear resistance and surface roughness of five high-speed steel (HSS) rolls manufactured by a centrifugal casting method were investigated in this study. High-temperature wear tests were conducted on these rolls to experimentally simulate the wear process during hot rolling. The wear-test results revealed that the wear resistance increased with increasing carbon content because of the increased total carbide fraction. In the HSS roll containing a smaller amount of chromium, the wear resistance was improved because it contained a number of very hard MC carbides. However, it showed a very rough roll surface because of the preferential removal of the matrix and the sticking of the rolled material to the roll surface during the wear process. Rolls containing a higher chromium content had very low surface roughness, because of the formation of a larger amount of M7C3 carbides of slightly lower hardness and homogeneous wear of the matrix and carbides. In order to improve wear resistance with consideration of surface roughness, the increase in the chromium content, i.e., the increase in the amount of M7C3 carbides, which can result in a low surface roughness, was suggested.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. K. Goto, Y. Matsuda, K. Sakamoto, and Y. Sugimoto: Iron Steel Inst. Jpn. Int., 1992, vol. 32, pp. 1184–89.

    CAS  Google Scholar 

  2. T. Kudo, S. Kawashima, and R. Kurahashi: Iron Steel Inst. Jpn. Int., 1992, vol. 32, pp. 1190–93.

    CAS  Google Scholar 

  3. Y. Sano, T. Hattori, and M. Haga: Iron Steel Inst. Jpn. Int., 1992, vol. 32, pp. 1194–1201.

    CAS  Google Scholar 

  4. R.R. Judd: Iron Steel Eng., 1979, vol. 56, pp. 51–60.

    CAS  Google Scholar 

  5. J.H. Ryu, O. Kwon, P.J. Lee, and Y.M. Kim: Iron Steel Inst. Jpn. Int., 1992, vol. 32, pp. 1221–23.

    CAS  Google Scholar 

  6. A. Noda, E. Matsunaga, and R. Nawata: Hitachi Kinzoku Giho, 1995, vol. 11, pp. 91–100.

    CAS  Google Scholar 

  7. M. Hashimoto, H. Takigawa, and T. Kawakami: 37th MWSP Conf. Proc., ISS, Warrendale, PA, 1996, vol. 33, pp. 275–82.

    Google Scholar 

  8. J.W. Shingly and C.R. Mischke: Mechanical Engineering Design, McGraw-Hill, New York, NY, 1989, p. 71.

    Google Scholar 

  9. S. Karagoz and H. Fischmeister: Steel Res., 1987, vol. 58, p. 46.

    Google Scholar 

  10. Y. Matsubara, N. Sasaguri, H.Q. Wu, and M. Hashimoto: Imono, 1994, vol. 66, pp. 815–21.

    CAS  Google Scholar 

  11. H. Wislell: Metall. Trans. A, 1991, vol. 22A, pp. 1391–1405.

    Google Scholar 

  12. G. Hoyle: High Speed Steels, Butterworth and Co., Cambridge University, Cambridge, United Kingdom, 1988, p. 79.

    Google Scholar 

  13. S. Spuzic, K.N. Strafford, C. Subramanian, and G. Savage: Wear, 1994, vol. 174, pp. 261–71.

    Article  Google Scholar 

  14. P. Thonus, J.C. Herman, J.P. Breyer, M. Sinnaeve, A. Charlier, D. Liquet, and R. Marquet: 38th MWSP Conf. Proc., ISS, Warrendale, PA, 1997, vol. 34, pp. 43–49.

    Google Scholar 

  15. S. Lee, D. Suh, S. Oh, and W. Jin: Metall. Mater. Trans. A, 1998, vol. 29A, pp. 696–702.

    CAS  Google Scholar 

  16. K. Ogi: Imono, 1994, vol. 66, p. 764.

    CAS  Google Scholar 

  17. K. Ogi and H. Miyahara: What’s New in Roll Technologies of the World?, The Iron and Steel Institute of Japan, Tokyo, 1995, pp. 1–8.

    Google Scholar 

  18. S. Schida, H. Yamamoto, M. Ataka, K. Watanabe, and O. Kato: What’s New in Roll Technologies of the World?, The Iron and Steel Institute of Japan, Tokyo, 1995, pp. 183–90.

    Google Scholar 

  19. J.W. Park, H.C. Lee, and S. Lee: Metall. Mater. Trans. A, 1999, vol. 30A, pp. 399–409.

    CAS  Google Scholar 

  20. K.C. Hwang, S. Lee, and H.C. Lee: Mater. Sci. Eng. A, 1998, vol. A254, pp. 282–95.

    CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

Kang, Y.J., Oh, J.C., Lee, H.C. et al. Effects of carbon and chromium additions on the wear resistance and surface roughness of cast high-speed steel rolls. Metall Mater Trans A 32, 2515–2525 (2001). https://doi.org/10.1007/s11661-001-0041-x

Download citation

  • Received:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11661-001-0041-x

Keywords

Navigation