Skip to main content

Advertisement

Log in

Influence of Hot Isostatic Pressing Temperature on the Microstructure and Properties of AlSi7Cu2Mg Alloys

  • Metallic Material
  • Published:
Journal of Wuhan University of Technology-Mater. Sci. Ed. Aims and scope Submit manuscript

Abstract

The roles of hot isostatic pressing (HIP) temperatures (490 °C/100 MPa/2 h, 510 °C/100 MPa/2 h, 530 C/100 MPa/2 h) in the microstructure and properties of AlSi7Cu2Mg alloy step castings with three types wall thicknesses were studied. The experimental results show that HIP at 490 C could effectively eliminate the internal closed porosity of the castings with a wall thickness of ≼40 mm, but for heavy castings (70 mm), even HIP at 530 C, a few loose defects remained inside the castings. Two types of incipient eutectics containing Al5Mg8Si6Cu2 and Al2Cu were observed in the samples that HIP at 530 C, which was responsible for the decrease of the tensile strength of the castings within the medium wall thickness (40 mm) compared with that HIP at 490 C. HIP could greatly reduce the difference of the tensile strength values of castings with wall thicknesses 17 mm and 70 mm from 117.93 MPa (without HIP) to 25.7 MPa (with HIP at 530 C).

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Similar content being viewed by others

References

  1. Yilmaz N, Vigil FM, Vigil MS, et al. Effect of Grain Orientation on Aluminum Relocation at Incipient Melt Conditions[J]. Mechanics of Materials, 2015, 88: 44–49

    Article  Google Scholar 

  2. Wang GQ, Sun QZ, Feng LM, et al. Influence of Cu Content on Ageing Behavior of AlSiMgCu Cast Alloys[J]. Materials & Design, 2007, 28(3): 1 001–1 005

    Article  CAS  Google Scholar 

  3. Akopyan TK, Belov NA, Letyagin NV. Effect of Trace Addition of Sn on the Precipitation Hardening in Al-Si-Cu Eutectic Alloy[J]. JOM, 2019, 71: 1 768–1 775

    Article  CAS  Google Scholar 

  4. Lombardi A, Ravindran C, Mackay R. Optimization of the Solution Heat Treatment Process to Improve Mechanical Properties of 319 Al Alloy Engine Blocks using the Billet Casting Method[J]. Materials Science and Engineering: A, 2015, 633: 125–135

    Article  CAS  Google Scholar 

  5. Sun S, Yuan B, Liu M. Effects of Moulding Sands and Wall Thickness on Microstructure and Mechanical Properties of Sr-modified A356 Aluminum Casting Alloy[J]. Transactions of Nonferrous Metals Society of China, 2012, 22(8): 1 884–1 890

    Article  CAS  Google Scholar 

  6. Ceschini L, Morri A, Morri A. Estimation of Local Fatigue Behaviour in A356-T6 Gravity Die Cast Engine Head based on Solidification DeFects Content[J]. International Journal of Cast Metals Research, 2013, 27(1): 56–64

    Article  Google Scholar 

  7. Ceschini L, Morri A, Sambogna G. The Effect of Hot Isostatic Pressing on the Fatigue Behaviour of Sand-cast A356-T6 and A204-T6 Aluminum Alloys[J]. Journal of Materials Processing Technology, 2008, 204(1–3): 231–238

    Article  CAS  Google Scholar 

  8. Ran G, Zhou JE, Wang QG. Precipitates and Tensile Fracture Mechanism in a Sand Cast A356 Aluminum Alloy[J]. Journal of Materials Processing Technology, 2008, 207(1–3): 46–52

    Article  CAS  Google Scholar 

  9. Nayhumwa C, Green NR, Campbell J. Influence of Casting Technique and Hot Isostatic Pressing on the Fatigue of an Al-7Si-Mg Alloy[J]. Metallurgical and Materials Transactions A, 2001, 32(2): 349–358

    Article  Google Scholar 

  10. Plessis AD, Rossouw P. Investigation of Porosity Changes in Cast Ti6Al4V Rods After Hot Isostatic Pressing[J]. Journal of Materials Engineering and Performance, 2015, 24(8): 3 137–3 141

    Article  Google Scholar 

  11. Bor HY, Hsu C, Wei CN. Influence of Hot Isostatic Pressing on the Fracture Transitions in the Fine Grain MAR-M247 Superalloys[J]. Materials Chemistry and Physics, 2004, 84(2–3): 284–290

    Article  CAS  Google Scholar 

  12. Zhou B, Wu D, Chen RS, et al. Enhanced Tensile Properties in a Mg-6Gd-3Y-0.5Zr Alloy Due to Hot Isostatic Pressing (HIP)[J]. Journal of Materials Science & Technology, 2019, 35(9): 1 860–1 868

    Article  Google Scholar 

  13. Ran G, Zhou J, Wang QG. The Effect of Hot Isostatic Pressing on the Microstructure and Tensile Properties of an Unmodified A356-T6 Cast Aluminum Alloy[J]. Journal of Alloys and Compounds, 2006, 421(1–2): 80–86

    Article  CAS  Google Scholar 

  14. Lei CSC, Frazier WE, Lee EW. The Effect of Hot Isostatic Pressing on Cast Aluminum[J]. JOM, 1997, 49(11): 38–39

    Article  CAS  Google Scholar 

  15. Ivanova E, Tagirov D, Kaibyshev R. Effect of Liquid Hot Isostatic Pressing on Structure and Mechanical Properties of Aluminum Gravity Die Castings[J]. Materials Science Forum, 2012, 706–709: 408–413

    Article  Google Scholar 

  16. Xu Q, Zhou J, Nan H, et al. Effects of Hot Isostatic Pressing Temperature on Casting Shrinkage Densification and Microstructure of Ti6Al4V Alloy[J]. China Foundry, 2017, 14(5): 429–434

    Article  Google Scholar 

  17. Zulfia A, Atkinson HV, Jones H, King S. Effect of Hot Isostatic Pressing on Cast A357 Aluminium Alloy with and Without SiC Particle Reinforcement[J]. Journal of Materials Science, 1999, 34, 4 305–4 310

    Article  CAS  Google Scholar 

  18. Chama CC, Mater J. Elimination of Porosity from Aluminum-silicon Castings by Hot isostatic Pressing[J]. Journal of Materials Engineering and Performance, 1992, 1(6): 773–779

    Article  CAS  Google Scholar 

  19. Zeren M, Karakulak E, GÜMÜŞ S. Influence of Cu Addition on Microstructure and Hardness of Near-eutectic Al-Si-xCu-alloys[J]. Transactions of Nonferrous Metals Society of China, 2011, 21(8): 1 698–1 702

    Article  CAS  Google Scholar 

  20. Mohamed AMA, Samuel FH, Al Kahtani S. Influence of Mg and Solution Heat Treatment on the Occurrence of Incipient Melting in Al-Si-Cu-Mg Cast Alloys[J]. Materials Science and Engineering: A, 2012, 543: 22–34

    Article  CAS  Google Scholar 

  21. Han YM, Samuel AM, Samuel FH, et al. Dissolution of Al2Cu Phase in Non-modified and Sr Modified 319 Type Alloys[J]. International Journal of Cast Metals Research, 2013, 21(5): 387–393

    Article  Google Scholar 

  22. Atkinson HV, Davies S. Fundamental Aspects of Hot Isostatic Pressing: An Overview[J]. Metallurgical and Materials Transactions A, 2000, 31(12): 2 981–3 000

    Article  Google Scholar 

  23. Zhang WD, Ma SX, Wei ZH, et al. The Relationship between Residual Amount of Sr and Morphology of Eutectic Si Phase in A356 Alloy[J]. Materials, 2019, 12(19): 3 222

    Article  CAS  Google Scholar 

  24. Lombardi A, Ravindran C, MacKay R. Application of the Billet Casting Method to Determine the Onset of Incipient Melting of 319 Al Alloy Engine Blocks[J]. Journal of Materials Engineering and Performance, 2015, 24(6): 2 179–2 184

    Article  CAS  Google Scholar 

  25. Mondolfo LF. Aluminum Alloys: Structure and Properties[M]. Beijing: The Press of Metallurgical Industry, 1988: 723

  26. Andilab B, Ravindran C, Dogan N, et al. In-situ Analysis of Incipient Melting of Al2Cu in a Novel High Strength Al-Cu Casting Alloy using Laser Scanning Confocal Microscopy[J]. Materials Characterization, 2020, 159: 110064

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to Ruibin Duan  (段瑞斌) or Wenda Zhang  (张文达).

Additional information

Funded by the Natural Science Foundation of Shanxi Province, China (No. 201801D121108), and the Project by Zhaoqing Xijiang Innovation and Entrepreneurship Team Project Funding of China (No. 2017A0109004)

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Guan, L., Wei, Z., Mao, H. et al. Influence of Hot Isostatic Pressing Temperature on the Microstructure and Properties of AlSi7Cu2Mg Alloys. J. Wuhan Univ. Technol.-Mat. Sci. Edit. 35, 1135–1141 (2020). https://doi.org/10.1007/s11595-020-2365-7

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11595-020-2365-7

Key words

Navigation