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Preparation of poly(o-toluidine)/nano ZrO2/epoxy composite coating and its application for corrosion protection of steel

Abstract

The main objective was to study the anticorrosion performance of poly(o-toluidine)/nano ZrO2/epoxy composite coating. Poly(o-toluidine)/nano ZrO2 composite was prepared by in situ polymerization of o-toluidine monomer in the presence of nano ZrO2 particles. Fourier transformation infrared spectroscopy (FT-IR), UV-visible spectroscopy (UV-vis), X-ray diffraction (XRD), Scanning electron microscopy (SEM), and Thermogravimetric analysis (TGA) were used to characterize the composition and structure of the composite. Poly(o-toluidine)/nano ZrO2 composite was mixed with epoxy resin through a solution blending method and the three components poly(o-toluidine)/nano ZrO2/epoxy composite coating was coated onto the surface of steel sample by the brush coating method. The anticorrosion performance of poly(o-toluidine)/nano ZrO2/epoxy composite coating on steel sample was studied by polarization curve and electrochemical impendence spectroscopy in 3.5% NaCl solution as corrosion environment and also compared with that of poly(o-toluidine)/epoxy composite coating and pure epoxy coating. It was observed that the composite coating containing poly(o-toluidine)/nano ZrO2 composite has got higher corrosion protection ability than that of poly(o-toluidine). The electrochemical measurement results demonstrated that poly(o-toluidine) fillers improve the electrochemical anticorrosion performance of epoxy coating and the addition of nano ZrO2 particles increases the tortuosity of the diffusion pathway of corrosive substances.

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Correspondence to Yansheng Zheng  (郑燕升).

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Funded by the Innovation Project of Guangxi Graduate Education (No.YCSZ2014202)

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Hu, C., Zheng, Y., Qing, Y. et al. Preparation of poly(o-toluidine)/nano ZrO2/epoxy composite coating and its application for corrosion protection of steel. J. Wuhan Univ. Technol.-Mat. Sci. Edit. 31, 937–944 (2016). https://doi.org/10.1007/s11595-016-1471-z

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  • DOI: https://doi.org/10.1007/s11595-016-1471-z

Key words

  • anticorrosion performance
  • poly(o-toluidine)/nano ZrO2 composite
  • electrochemical measurement
  • tortuosity