Skip to main content

Advertisement

Log in

Crystallization characteristic of glass-ceramic made from electrolytic manganese residue

  • Published:
Journal of Wuhan University of Technology-Mater. Sci. Ed. Aims and scope Submit manuscript

Abstract

Electrolytic manganese residue (EMR) is a waste from electrolytic manganese industry that contains high concentration of toxic substances. Since the EMR disposal in landfill sites has a serious environmental impact, new ways of EMR utilization are being sought. Considering the melting of EMR to a glass at high temperature was a relatively less energy-intensive process, EMR was first made into a base glass and then the ground base glass was heat-treated in a certain procedure to make a glass-ceramic and the crystallization process was studied. It was determined by X-ray diffraction (XRD) that the primary crystalline phases of the EMR glass-ceramic were diopside and anorthite, which formed the surface crystallization mechanism with a crystallization activation energy of 429 kJ/mol. Scanning electron microscopy (SEM) observation showed that a layer of small spherical particles with an average size of about 0.5 μm were covered on the glass matrix surface, and among them there were some big particles. The low melting temperature and crystallization activation energy make it promising to reuse EMR for glass-ceramic production.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. L Barbieri, A C Bonamartini, I Lancellotti. Alkaline and Alkaline-earth Silicate Glasses and Glass-ceramics from Municipal and Industrial Wastes [J]. Journal of the European Ceramic Society, 2000, 20(14–15): 2 477–2 483

    CAS  Google Scholar 

  2. J Zhang, W Dong, J Li, et al. Utilization of Coal Fly Ash in the Glassceramic Production [J]. Journal of Hazardous Material, 2007, 149(2): 523–526

    Article  CAS  Google Scholar 

  3. M Aloisi, A Karamanov, M Pelino. Sintered Glass-ceramic from Municipal Solid Waste Incinerator Ashes [J]. Journal of Non-Crystalline Solids, 2004, 345–346: 192–196

    Article  Google Scholar 

  4. M Garcia-Valles, G Avila, S Martinez, et al. Heavy Metal-rich Wastes Sequester in Mineral Phases Through a Glass-ceramic Process [J]. Chemosphere, 2007, 68(10): 1 946–1 953

    Article  CAS  Google Scholar 

  5. M C Alomero. Electrolytic Manganese Market Annual Report [EB/ OL]. http://www.asianmetal.com/report/en/2008mn_en.pdf

  6. H L Gao. Production and Consumption of Manganese Ore in and out of China [J]. China Metal Bulletin, 2006, 7: 33–36 (in Chinese)

    Google Scholar 

  7. H Shen. Pollution of Mn-dregs and Measurement in Xiangxi Region [J]. China’s Manganese Industry, 2007, 25(2): 46–49 (in Chinese)

    Google Scholar 

  8. P W McMillan. Glass-ceramics [M]. New York: Academic Press, 1979

    Google Scholar 

  9. J Cheng, H LI, L Y Tang, et al. Glass-ceramics [M]. Beijing: Chemical Industry Press, 2006 (in Chinese)

    Google Scholar 

  10. P K Hou. Study on Preparation of Quasi-sulphaluminate Cement with Electrolytic Manganese Residue [D]. Chongqing: Chongqing University, 2009 (in Chinese)

    Google Scholar 

  11. S Vargas, F J Frandsen, K D Johansen. Rheological Properties of High-temperature Melts of Coal Ashes and Other Silicates [J]. Progress in Energy and Combustion Science, 2001, 27(3): 237–429

    Article  CAS  Google Scholar 

  12. R S Ribas. Calcium Sulfate Process for the Co-production of Portland Cement Clinker and Concentrated Sulfur Dioxide Adequate to Manufacture Sulfuric Acid [P]. United States Patent US 5049198, 1991, Sep. 17

  13. D U Tulyaganov, M J Ribeiro, J A Labrincha. Development of Glass-ceramics by Sintering and Crystallization of Fine Powders of Calcium-Magnesium-Aluminosilicate Glass [J]. Ceramics International, 2002, 28(5): 515–520

    Article  CAS  Google Scholar 

  14. A A Francis. Crystallization Kinetics of Magnetic Glass-ceramics Prepared by the Processing of Waste Materials [J]. Material Research Bulletin, 2006, 41(6): 1 146–1 154

    Article  CAS  Google Scholar 

  15. A Alvarez-Méndez, L C Torres-González, N Alvarez, et al. Kinetic Thermal Analysis of Glass-ceramics from Industrial Wastes [J]. Journal of Non-Crystal Solids, 2003, 329(1–3): 73–76

    Article  Google Scholar 

  16. M Romero, R D Rawlings, J M Rincón. Crystal Nucleation and Growth in Glasses from Inorganic Wastes from Urban Incineration [J]. Journal of Non-Crystal Solids, 2000, 271(1): 106–118

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Jueshi Qian  (钱觉时).

Additional information

Funded by the National High Technology Research and Development Program (‘863’ Program) of China (No. 2008AA031206) and Key Scientific and Technological Projects of Chongqing (No. CSTC2007AB4019)

Rights and permissions

Reprints and permissions

About this article

Cite this article

Qian, J., Hou, P., Wang, Z. et al. Crystallization characteristic of glass-ceramic made from electrolytic manganese residue. J. Wuhan Univ. Technol.-Mat. Sci. Edit. 27, 45–49 (2012). https://doi.org/10.1007/s11595-012-0404-8

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11595-012-0404-8

Key words

Navigation