Skip to main content
Log in

Compressive behavior and energy absorption of polymeric lattice structures made by additive manufacturing

  • Research Article
  • Published:
Frontiers of Mechanical Engineering Aims and scope Submit manuscript

Abstract

Lattice structures have numerous outstanding characteristics, such as light weight, high strength, excellent shock resistance, and highly efficient heat dissipation. In this work, by combining experimental and numerical methods, we investigate the compressive behavior and energy absorption of lattices made through the stereolithography apparatus process. Four types of lattice structures are considered: (i) Uniform body-centered-cubic (U-BCC); (ii) graded body-centered-cubic (G-BCC); (iii) uniform body-centered-cubic with z-axis reinforcement (U-BCCz); and (iv) graded body-centered-cubic with z-axis reinforcement (G-BCCz). We conduct compressive tests on these four lattices and numerically simulate the compression process through the finite element method. Analysis results show that BCCz has higher modulus and strength than BCC. In addition, uniform lattices show better energy absorption capabilities at small compression distances, while graded lattices absorb more energy at large compression distances. The good correlation between the simulation results and the experimental phenomena demonstrates the validity and accuracy of the present investigation method.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Gibson L J, Ashby M F. Cellular Solids: Structure and Properties. 2nd ed. Cambridge: Cambridge University Press, 1999

    MATH  Google Scholar 

  2. Evans A G, Hutchinson J W, Fleck N A, et al. The topological design of multifunctional cellular metals. Progress in Materials Science, 2001, 46(3–4): 309–327

    Article  Google Scholar 

  3. Xue Z, Hutchinson J W. A comparative study of impulse-resistant metal sandwich plates. International Journal of Impact Engineering, 2004, 30(10): 1283–1305

    Article  Google Scholar 

  4. Kim T, Hodson H P, Lu T J. Fluid-flow and endwall heat-transfer characteristics of an ultralight lattice-frame material. International Journal of Heat and Mass Transfer, 2004, 47(6–7): 1129–1140

    Article  Google Scholar 

  5. Wang J, Lu T J, Woodhouse J, et al. Sound transmission through lightweight double-leaf partitions: Theoretical modelling. Journal of Sound and Vibration, 2005, 286(4–5): 817–847

    Article  Google Scholar 

  6. Liu T, Deng Z C, Lu T J. Bi-functional optimization of actively cooled, pressurized hollow sandwich cylinders with prismatic cores. Journal of the Mechanics and Physics of Solids, 2007, 55(12): 2565–2602

    Article  Google Scholar 

  7. Wang Y, Xu H, Pasini D. Multiscale isogeometric topology optimization for lattice materials. Computational Methods in Applied Mathematics and Engineering, 2017, 316: 568–585

    Article  MathSciNet  Google Scholar 

  8. Wang Y, Arabnejad S, Tanzer M, et al. Hip implant design with three-dimensional porous architecture of optimized graded density. Journal of Mechanical Design, 2018, 140(11): 111406

    Article  Google Scholar 

  9. Wu Z, Xia L, Wang S, et al. Topology optimization of hierarchical lattice structures with substructuring. Computational Methods in Applied Mathematics and Engineering, 2019, 345: 602–617

    Article  MathSciNet  Google Scholar 

  10. Da D, Yvonnet J, Xia L, et al. Topology optimization of periodic lattice structures taking into account strain gradient. Computers & Structures, 2018, 210: 28–40

    Article  Google Scholar 

  11. Wang Z P, Poh L H, Dirrenberger J, et al. Isogeometric shape optimization of smoothed petal auxetic structures via computational periodic homogenization. Computational Methods in Applied Mathematics and Engineering, 2017, 323: 250–271

    Article  MathSciNet  Google Scholar 

  12. Wang Z P, Poh L H, Zhu Y, et al. Systematic design of tetra-petals auxetic structures with stiffness constraint. Materials & Design, 2019, 170: 107669

    Article  Google Scholar 

  13. Helou M, Kara S. Design, analysis and manufacturing of lattice structures: An overview. International Journal of Computer Integrated Manufacturing, 2018, 31(3): 243–261

    Article  Google Scholar 

  14. Hou Y, Tie Y, Li C, et al. Low-velocity impact behaviors of repaired CFRP laminates: Effect of impact location and external patch configurations. Composites. Part B, Engineering, 2019, 163: 669–680

    Article  Google Scholar 

  15. Deshpande V S, Fleck N A, Ashby M F. Effective properties of the octet-truss lattice material. Journal of the Mechanics and Physics of Solids, 2001, 49(8): 1747–1769

    Article  Google Scholar 

  16. Rathbun H J, Wei Z, He M Y, et al. Measurement and simulation of the performance of a lightweight metallic sandwich structure with a tetrahedral truss core. Journal of Applied Mechanics, 2004, 71(3): 368–374

    Article  Google Scholar 

  17. Zok F W, Waltner S A, Wei Z, et al. A protocol for characterizing the structural performance of metallic sandwich panels: Application to pyramidal truss cores. International Journal of Solids and Structures, 2004, 41(22–23): 6249–6271

    Article  Google Scholar 

  18. Wang J, Evans A G, Dharmasena K, et al. On the performance of truss panels with Kagome cores. International Journal of Solids and Structures, 2003, 40(25): 6981–6988

    Article  Google Scholar 

  19. Moongkhamklang P, Elzey D M, Wadley H N. Titanium matrix composite lattice structures. Composites. Part A: Applied Science and Manufacturing, 2008, 39(2): 176–187

    Article  Google Scholar 

  20. Luxner M H, Stampfl J, Pettermann H E. Finite element modeling concepts and linear analyses of 3D regular open cell structures. Journal of Materials Science, 2005, 40(22): 5859–5866

    Article  Google Scholar 

  21. Roberts A P, Garboczi E J. Elastic properties of model random three-dimensional open-cell solids. Journal of the Mechanics and Physics of Solids, 2002, 50(1): 33–55

    Article  Google Scholar 

  22. Brennan-Craddock J, Brackett D, Wildman R, et al. The design of impact absorbing structures for additive manufacture. Journal of Physics: Conference Series, 2012, 382(1): 012042

    Google Scholar 

  23. Gümrük R, Mines R A. Compressive behavior of stainless steel micro-lattice structures. International Journal of Mechanical Sciences, 2013, 68: 125–139

    Article  Google Scholar 

  24. Mines R A, Tsopanos S, Shen Y, et al. Drop weight impact behavior of sandwich panels with metallic micro lattice cores. International Journal of Impact Engineering, 2013, 60: 120–132

    Article  Google Scholar 

  25. Smith M, Guan Z, Cantwell W J. Finite element modelling of the compressive response of lattice structures manufactured using the selective laser melting technique. International Journal of Mechanical Sciences, 2013, 67: 28–41

    Article  Google Scholar 

  26. Shen Y, Cantwell W, Mines R, et al. Low-velocity impact performance of lattice structure core based sandwich panels. Journal of Composite Materials, 2014, 48(25): 3153–3167

    Article  Google Scholar 

  27. Gümrük R, Mines R A, Karadeniz S. Static mechanical behaviours of stainless steel micro-lattice structures under different loading conditions. Materials Science and Engineering A, 2013, 586: 392–406

    Article  Google Scholar 

  28. Vrána R, Koutny D, Paloušek D, et al. Impact resistance of lattice structure made by selective laser melting technology. Modern Machinery (MM) Science Journal, 2015, 852–855

  29. McMillan M L, Jurg M, Leary M, et al. Programmatic generation of computationally efficient lattice structures for additive manufacture. Rapid Prototyping Journal, 2017, 23(3): 486–494

    Article  Google Scholar 

  30. Meng L, Zhang W, Quan D, et al. From topology optimization design to additive manufacturing: Today’s success and tomorrow’s roadmap. Archives of Computational Methods in Engineering, 2019 (in press)

  31. International Organization for Standardization. DIN EN ISO 604:2002, Plastics—Determination of Compressive Properties. 2002

Download references

Acknowledgements

This work was supported by the National Key Research and Development Program of China (Grant No. 2017YFB-1102800) and the National Natural Science Foundation of China (Grant Nos. 11872310 and 5171101743).

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to Jun Wang or Yingjie Xu.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Wang, S., Wang, J., Xu, Y. et al. Compressive behavior and energy absorption of polymeric lattice structures made by additive manufacturing. Front. Mech. Eng. 15, 319–327 (2020). https://doi.org/10.1007/s11465-019-0549-7

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11465-019-0549-7

Keywords

Navigation