Abstract
The cutting heat dissipation in chips, workpiece, tool and surroundings during the high-speed machining of carbon steel is quantitatively investigated based on the calorimetric method. Water is used as the medium to absorb the cutting heat; a self-designed container suitable for the high-speed lathe is used to collect the chips, and two other containers are adopted to absorb the cutting heat dissipated in the workpiece and tool, respectively. The temperature variations of the water, chips, workpiece, tool and surroundings during the closed high-speed machining are then measured. Thus, the cutting heat dissipated in each component of the cutting system, total cutting heat and heat flux are calculated. Moreover, the power resulting from the main cutting force is obtained according to the measured cutting force and predetermined cutting speed. The accuracy of cutting heat measurement by the calorimetric method is finally evaluated by comparing the total cutting heat flux with the power resulting from the main cutting force.
This is a preview of subscription content, log in via an institution to check access.
Similar content being viewed by others
References
Loewen E G, Shaw M C. On the analysis of cutting-tool temperatures. Trans of the ASME, 1954: 217–231
Ai X., Liu Z Q. Processing Technology of High Speed Machining. Beijing: National Defense Industry Press, 2003
Salomon J C. Process of the Machining of Metals or Similarly Acting Materials when being Worked by Cutting Tools: Germany, 523594, 1931
Shaw M C. Metal Cutting Principles. New York: Oxford University Press, 1984
Zhou Z H, Yu Q X. Principles of Metal Cutting. Shanghai: Shanghai Scientific & Technical Press, 1993
Masatoshi H, Atsuo T, Ho Y J. Behavior of cutting heat in high speed cutting. JSPE, 1998, 64(7): 1067–1071
Zhang B L, Yang Q D, Chen C N. Technology and Application of High-Speed Cutting. Beijing: Chinese Mechanical Engineering Press, 2002
He Z W, Quan Y M, Le Y S. Study on cutting heat in high-speed cutting based on FEM simulation. Tool Engineering, 2006, 40(3): 60–63
Yu X X, Lau W S, Lee T C. A finite element analysis of residual stress in stretch turning. Machine Tools and Manufacture, 1997, 37(10): 1515–1527
Quan Y M, He Z W. Cutting heat distribution in turning of carbon steel. China Mechanical Engineering, 2006, 17(20): 2155–2158
Author information
Authors and Affiliations
Corresponding author
Additional information
__________
Translated from Journal of South China University of Technology (Natural Science Edition), 2006, 34(11): 1–4 [译自: 华南理工大学学报(自然科学版)]
Rights and permissions
About this article
Cite this article
Quan, Y., He, Z. & Dou, Y. Cutting heat dissipation in high-speed machining of carbon steel based on the calorimetric method. Front. Mech. Eng. China 3, 175–179 (2008). https://doi.org/10.1007/s11465-008-0022-5
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11465-008-0022-5