Skip to main content
Log in

Effects of hot-pressing parameters on microstructure and mechanical properties of composites synthesized by Al-TiO2in-situ reaction

  • Article
  • Published:
Science China Technological Sciences Aims and scope Submit manuscript

Abstract

As a classic in-situ reaction, the Al-TiO2 reaction is expected to prepare aluminum matrix composites with high thermal stability. In this study, it was found that the preparation method of ensuring sufficient reaction using higher temperatures in previous studies was not conducive to acquiring optimized high-temperature strength. With the increase of hot-pressing temperature and the extension of holding time, the in-situ reaction became more thorough, but the strength of the composites first increased and then decreased. Coarsening of the microstructure at high temperatures would lead to degradation of strength and controlling the in-situ reaction process by the hot-pressing parameters could optimize the mechanical properties of the composites. Strengthening mechanisms at room and high temperatures were studied, and it was found that the load-transfer and Orowan strengthening mechanisms are the main strengthening effects at room temperature, while the pinning effect of fine particles became more crucial at elevated temperatures. As a result, the coarsening of the reinforcing phases was more detrimental to the high-temperature strength. Therefore, an insufficient in-situ reaction led to more excellent mechanical properties, and the composite hot-pressed at 605°C and held for 2 h exhibited the highest strength, which was 367 MPa at room temperature and 170 MPa at 350°C.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

References

  1. Zan Y N, Zhou Y T, Li X N, et al. Enhancing high-temperature strength and thermal stability of Al2O3/Al composites by high-temperature pre-treatment of ultrafine Al powders. Acta Metall Sin (Engl Lett), 2020, 33: 913–921

    Article  Google Scholar 

  2. Han G, Zhang W, Zhang G, et al. High-temperature mechanical properties and fracture mechanisms of Al-Si piston alloy reinforced with in situ TiB2 particles. Mater Sci Eng-A, 2015, 633: 161–168

    Article  Google Scholar 

  3. Yang H, Gao T, Wu Y, et al. Microstructure and mechanical properties at both room and high temperature of in-situ TiC reinforced Al-4.5Cu matrix nanocomposite. J Alloys Compd, 2018, 767: 606–616

    Article  Google Scholar 

  4. Zhou C, Lv M, Zan Y N, et al. Microstructure and mechanical properties of aluminum matrix composites produced by Al-La2O3in-situ reaction. Mater Charact, 2022, 188: 111887

    Article  Google Scholar 

  5. Samal P, Vundavilli P R, Meher A, et al. Recent progress in aluminum metal matrix composites: A review on processing, mechanical and wear properties. J Manuf Process, 2020, 59: 131–152

    Article  Google Scholar 

  6. Zan Y N, Zhou Y T, Liu Z Y, et al. Microstructure and mechanical properties of (B4C+Al2O3)/Al composites designed for neutron absorbing materials with both structural and functional usages. Mater Sci Eng-A, 2020, 773: 138840

    Article  Google Scholar 

  7. Zan Y N, Zhang Q, Zhou Y T, et al. Introducing graphene (reduced graphene oxide) into Al matrix composites for enhanced high-temperature strength. Compos Part B-Eng, 2020, 195: 108095

    Article  Google Scholar 

  8. Zan Y N, Zhou Y T, Zhao H, et al. Enhancing high-temperature strength of (B4C+Al2O3)/Al designed for neutron absorbing materials by constructing lamellar structure. Compos Part B-Eng, 2020, 183: 107674

    Article  Google Scholar 

  9. Zan Y N, Zhou Y T, Liu Z Y, et al. Enhancing strength and ductility synergy through heterogeneous structure design in nanoscale Al2O3 particulate reinforced Al composites. Mater Des, 2019, 166: 107629

    Article  Google Scholar 

  10. Rahimian M, Ehsani N, Parvin N, et al. The effect of particle size, sintering temperature and sintering time on the properties of Al-Al2O3 composites, made by powder metallurgy. J Mater Processing Tech, 2009, 209: 5387–5393

    Article  Google Scholar 

  11. MeyersaJr. C L, Stulpe K. Metallographic evidence of the existence of a continuous-oxide phase in SAP-865. Metallography, 1969, 2: 41–56

    Article  Google Scholar 

  12. Viala J C, Bouix J, Gonzalez G, et al. Chemical reactivity of aluminium with boron carbide. J Mater Sci, 1997, 32: 4559–4573

    Article  Google Scholar 

  13. Abbasi Chianeh V, Madaah Hosseini H R, Nofar M. Micro structural features and mechanical properties of Al-Al3Ti composite fabricated by in-situ powder metallurgy route. J Alloys Compd, 2009, 473: 127–132

    Article  Google Scholar 

  14. Azarniya A, Madaah Hosseini H R. A new method for fabrication of in situ Al/Al3Ti-Al2O3 nanocomposites based on thermal decomposition of nanostructured tialite. J Alloys Compd, 2015, 643: 64–73

    Article  Google Scholar 

  15. Srinivasan S, Chen S R, Schwarz R B. Synthesis of Al/Al3Ti two-phase alloys by mechanical alloying. Mater Sci Eng-A, 1992, 153: 691–695

    Article  Google Scholar 

  16. Kleiner S, Bertocco F, Khalid F A, et al. Reactively synthesized nanostructured PM aluminium composite-Microstructure stability and elevated temperature hardness response. Adv Eng Mater, 2005, 7: 380–383

    Article  Google Scholar 

  17. Świderska-Środa A, Wejrzanowski T, Kurzydłowski K J, et al. Quantitative analysis of Al2O3 particles in Al3Ti/Al2O3/Al composites. Mater Charact, 2003, 51: 141–146

    Article  Google Scholar 

  18. Lakra S, Bandyopadhyay T K, Das S, et al. Synthesis and characterization of in-situ (Al-Al3Ti-Al2O3)/Al dual matrix composite. J Alloys Compd, 2020, 842: 155745

    Article  Google Scholar 

  19. Zhang Q, Xiao B L, Wang W G, et al. Reactive mechanism and mechanical properties of in situ composites fabricated from an Al-TiO2 system by friction stir processing. Acta Mater, 2012, 60: 7090–7103

    Article  Google Scholar 

  20. Shivananda Murthy K V, Girish D P, Keshavamurthy R, et al. Mechanical and thermal properties of AA7075/TiO2/Fly ash hybrid composites obtained by hot forging. Prog Nat Sci-Mater Int, 2017, 27: 474–481

    Article  Google Scholar 

  21. Mahalingam T, Selvakumar C, Ranjith Kumar E, et al. Structural, optical, morphological and thermal properties of TiO2-Al and TiO2-Al2O3 composite powders by ball milling. Phys Lett A, 2017, 381: 1815–1819

    Article  Google Scholar 

  22. Zhang D L, Ying D Y, Munroe P. Formation of Al2O3 during heating of an Al/TiO2 nanocomposite powder. J Mater Res, 2011, 20: 307–313

    Article  Google Scholar 

  23. Chatterjee S, Ghosh A, Basu Mallick A. Understanding the evolution of microstructural features in the in-situ intermetallic phase reinforced Al/Al3Ti nanocomposite. Mater Today-Proc, 2018, 5: 10118–10130

    Article  Google Scholar 

  24. Chao Z L, Zhang L C, Jiang L T, et al. Design, microstructure and high temperature properties of in-situ Al3Ti and nano-Al2O3 reinforced 2024Al matrix composites from Al-TiO2 system. J Alloys Compd, 2019, 775: 290–297

    Article  Google Scholar 

  25. Li G, Liao H, Suo X, et al. Cr-induced morphology change of primary Mn-rich phase in Al-Si-Cu-Mn heat resistant aluminum alloys and its contribution to high temperature strength. Mater Sci Eng-A, 2018, 709: 90–96

    Article  Google Scholar 

  26. Li G, Liao H, Xu A. Two quite different primary Mn-rich phases in Al-Si-Cu-Mn heat-resistant alloy and its effect to mechanical properties. Mater Sci Eng-A, 2018, 730: 36–40

    Article  Google Scholar 

  27. Feng J, Ye B, Zuo L, et al. Effects of Ni content on low cycle fatigue and mechanical properties of Al-12Si-0.9Cu-0.8Mg-xNi at 350°C. Mater Sci Eng-A, 2017, 706: 27–37

    Article  Google Scholar 

  28. Zuo L, Ye B, Feng J, et al. Effect of d-Al3CuNi phase and thermal exposure on microstructure and mechanical properties of Al-Si-Cu-Ni alloys. J Alloys Compd, 2019, 791: 1015–1024

    Article  Google Scholar 

  29. Ma X, Zhao Y, Zhao X, et al. Influence mechanisms of Cu or Fe on the microstructures and tensile properties at 350°C of network AlNp reinforced Al composites. J Alloys Compd, 2018, 740: 452–460

    Article  Google Scholar 

  30. Ma X, Zhao Y, Zhao X, et al. Mechanisms on the outstanding high temperature plasticity of AlNp/Al-0.4Cu composites induced by cryogenic treatment. J Alloys Compd, 2019, 770: 755–764

    Article  Google Scholar 

  31. Kattner U R, Lin J C, Chang Y A. Thermodynamic assessment and calculation of the Ti-Al system. Metall Mater Trans A, 1992, 23: 2081–2090

    Article  Google Scholar 

  32. Peng L M, Wang J H, Li H, et al. Synthesis and microstructural characterization of Ti-Al3Ti metal-intermetallic laminate (MIL) composites. Scripta Mater, 2005, 52: 243–248

    Article  Google Scholar 

  33. Feng C F, Froyen L. Formation of Al3Ti and Al2O3 from an Al-TiO2 system for preparing in-situ aluminium matrix composites. Compos Part A, 2000, 31: 385–390

    Article  Google Scholar 

  34. Chen C F, Kao P W, Chang L, et al. Mechanical properties of nanometric Al2O3 particulate-reinforced Al-Al11Ce3 composites produced by friction stir processing. Mater Trans, 2010, 51: 933–938

    Article  Google Scholar 

  35. Ding H, Cui X, Wang Z, et al. A new strategy for fabrication of unique heterostructured titanium laminates and visually tracking their synchronous evolution of strain partitions versus microstructure. J Mater Sci Tech, 2022, 107: 70–81

    Article  Google Scholar 

  36. Rösler J, Bao G, Evans A G. The effects of diffusional relaxation on the creep strength of composites. Acta Metall Mater, 1991, 39: 2733–2738

    Article  Google Scholar 

  37. Poletti C, Balog M, Simancik F, et al. High-temperature strength of compacted sub-micrometer aluminium powder. Acta Mater, 2010, 58: 3781–3789

    Article  Google Scholar 

  38. Zan Y N, Zhang Q, Zhou Y T, et al. Enhancing high-temperature strength of B4C-6061Al neutron absorber material by in-situ Mg(Al) B2. J Nucl Mater, 2019, 526: 151788

    Article  Google Scholar 

  39. Zhu S M, Tjong S C, Lai J K L. Creep behavior of a β′(NiAl) precipitation strengthened ferritic Fe-Cr-Ni-Al alloy. Acta Mater, 1998, 46: 2969–2976

    Article  Google Scholar 

  40. Tian W S, Zhao Q L, Zhang Q Q, et al. Simultaneously increasing the high-temperature tensile strength and ductility of nano-sized TiCp reinforced Al-Cu matrix composites. Mater Sci Eng-A, 2018, 717: 105–112

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to YuNing Zan or Dong Wang.

Additional information

This work was supported by the National Key R&D Program of China (Grant No. 2021YFA1600704), the National Natural Science Foundation of China (Grant Nos. 52203385 and 52171056), CNNC Science Fund for Talented Young Scholars, the IMR Innovation Fund (Grant No. 2021-ZD02), the Natural Science Foundation of Liaoning Province (Grant No. 2022-BS-009), and Young Elite Scientists Sponsorship Program by CAST (Grant No. YESS20220225).

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Liu, Y., Chen, W., Gu, L. et al. Effects of hot-pressing parameters on microstructure and mechanical properties of composites synthesized by Al-TiO2in-situ reaction. Sci. China Technol. Sci. 66, 2725–2734 (2023). https://doi.org/10.1007/s11431-022-2359-5

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11431-022-2359-5

Navigation