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Process intensification for sustainable extraction of metals from e-waste: challenges and opportunities

  • LCT Applied to Solid Waste Management Systems with Appropriate Technologies
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Abstract

The electrical and electronic waste is expected to increase up to 74.7 million metric tons by 2030 due to the unparalleled replacement rate of electronic devices, depleting the conventional sources of valuable metals such as rare earth elements, platinum group metals, Co, Sb, Mo, Li, Ni, Cu, Ag, Sn, Au, and Cr. Most of the current techniques for recycling, recovering, and disposing of e-waste are inappropriate and therefore contaminate the land, air, and water due to the release of hazardous compounds into the environment. Hydrometallurgy and pyrometallurgy are two such conventional methods used extensively for metal recovery from waste electrical and electronic equipment (WEEE). However, environmental repercussions and higher energy requirements are the key drawbacks that prevent their widespread application. Thus, to ensure the environment and elemental sustainability, novel processes and technologies must be developed for e-waste management with enhanced recovery and reuse of the valued elements. Therefore, the goal of the current work is to examine the batch and continuous processes of metal extraction from e-waste. In addition to the conventional devices, microfluidic devices have been also analyzed for microflow metal extraction. In microfluidic devices, it has been observed that the large specific surface area and short diffusion distance of microfluidic devices are advantageous for the efficient extraction of metals. Additionally, cutting-edge technologies have been proposed to enhance the recovery, reusability, and recycling of e-waste. The current study may support decision-making by researchers in deciding the direction of future research and moving toward sustainable development.

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Data availability

Not applicable (since, it is a review article).

Abbreviations

EEE :

electrical and electronic equipment

WEEE :

waste electrical and electronic equipment

PI :

process intensification

PCBs :

printed circuit boards

CPCBs :

computer printed circuit boards

REE :

rare earth elements

PGMs :

platinum group metals

SIM :

subscriber identification module

WMMs :

waste memory modules

PV :

photovoltaic

PC :

Pseudomonas chlororaphis

CFI :

coiled flow inverter

D c :

coil/curvature diameter

P t :

tube pitch

d t :

tube diameter

E:

extraction rate

MDEPHA :

di-2-ethylhexyl phosphoric acid and mono-2-ethylhexyl phosphoric acid

AD-100 :

2-hydroxy-5-nonylbenzaldehyde oxime

P507 :

2-ethylhexyl phosphoric acid-2-ethylhexyl ester

Re M :

Reynolds number of the two immiscible liquids

TBP :

tri-n-butyl phosphate

D2EHPA :

di-(2-ethylhexyl) phosphoric acid

J :

mass transfer rate

CPMO :

N-octyl(phenyl)-N,N-diisobutyl carbamoylmethyl phosphine oxide

[C 4 mim] [NTf 2]:

1-butyl-3-methylimidazolium bis{(trifluoromethyl)sulfonyl} amide

[C 10 mim] [NTf 2 ] :

1-decyl-3-methylimidazolium bis{(trifluoromethyl)sulfonyl} amide

[P 6 6 6 14 ] [NTf 2 ] :

trihexyltetradecylphosphonium bis{(trifluoromethyl)sulfonyl} amide

τ :

residence time

Θ :

unmixedness coefficient

k L a :

volumetric liquid mass transfer coefficient

β :

separation factor

References

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Funding

This research is a product of the Project titled “Continuous and Sustainable Extraction of Critical Metals from E-Waste”, funded by the Seed Money/Research Grant as per the letter number Dean (R&C)/Seed Money/2020-21/1483, dated 08.12.2020.

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Both the authors have equally contributed in this review article. Dr. Jogender Singh had the idea for the article. Ms. Aaliya Javed performed the literature search and data analysis. The manuscript is written by both the authors in parts and finally revised critically by Dr. Jogender Singh.

Corresponding author

Correspondence to Jogender Singh.

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The authors declare that there are no potential conflicts of interest (financial or non-financial) and the research does not involve human participants and animals.

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The authors declare no competing interests.

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Responsible Editor: George Z. Kyzas

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Javed, A., Singh, J. Process intensification for sustainable extraction of metals from e-waste: challenges and opportunities. Environ Sci Pollut Res 31, 9886–9919 (2024). https://doi.org/10.1007/s11356-023-26433-3

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  • DOI: https://doi.org/10.1007/s11356-023-26433-3

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