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Study of the performance of thermoelectric generator for waste heat recovery from chimney: impact of nanofluid-microchannel cooling system

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Abstract

A huge number of chimneys all over the world utilized in many industrial applications and applications like restaurants, homes, etc. contribute badly on the global warming and climate change due to their waste heat. So, in this paper, the performance of thermoelectric generator (TEG) cooled by microchannel heat spreader having nanofluid and used for waste heat recovery from vertical chimney is investigated. Using heat spreader with microchannel cooling system increases the output TEG power compared to natural convection cooling system. In this paper, the impact of microchannel sizes, using nanofluid and heat spreader with different sizes on the TEG performance and cooling, is considered. Three-dimensional mathematical models including TEG, microchannel, nanofluid, and heat spreader are presented and solved by Ansys Fluent software utilizing user-defined memory, user-defined function, and user-defined scalar. All TEG effects (Joule, Seebeck, and Thomson) are considered in TEG model. Results indicate that TEG power rises with increasing the heat spreader and microchannel sizes together. Increasing microchannel and heat spreader sizes four times of TEG size raises the TEG output power by 10%. This also achieves the maximum cooling system efficiency of 88.9% and the maximum net output power. Microchannel heat spreader cooling system raises the system (TEG power-pumping power) net power by 125.2% compared to the normal channel and decreases the required cooling fluid flow rate. Utilizing copper–water and Al2O3-water nanofluids rises maximally the TEG output power by 14% and 4%, respectively; however, it increases the pumping power. Moreover, using nanofluids increases the net output power at low Reynolds number and decreases it at higher Reynolds number.

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Data availability

All data generated or analyzed during this study are included only in this paper and are not available in any other works.

Abbreviations

\({c}_{p}\) (J/kg K):

Specific heat

d (m):

Diameter

h x (W/m2 K):

Local heat transfer coefficient

\(\overrightarrow{j}\) (Amp/m2):

Current density vector

\(k\)(W/m K):

Thermal conductivity coefficient

M :

Molecular weight basic fluid, kg kmol

N :

Normal direction

n A :

Avogadro number

P (W):

Power

Pr:

Prandtl number

\(\overrightarrow{q}\) (W/m2):

Heat flux vector

Ra:

Rayleigh number

Rex :

Local Reynolds number

R l (Ω):

Load resistance

\({S}_{e}\) (Amp/m3):

Electric potential model Source term

\({S}_{h}\) (W/m3) :

Energy equation source term

T (K):

Temperature

T (K):

Ambient temperature

T (s):

Time

V (m/s):

Velocity

x (m):

Location

ATEG:

Thermoelectric generator surface area

EP:

Electric potential model

MC:

Microchannel

HS:

Heat spreader

TEG:

Thermoelectric generator

UDF:

User-defined function

UDM:

User-defined memory

UDS:

User-defined scalar

ZT:

Figure of merit

\(\alpha\) (1/K):

Seebeck coefficient

\(\sigma\) (Siemens/m):

Electric conductivity

\(\rho\) (kg/m3):

Density

\(\phi\) (V):

Electrical potential

\(\varphi\) :

Volume fraction

µ (Pa s):

Dynamic viscosity

ν (m2/s):

Kinematic viscosity

\(\beta\) (1/k):

Thermal expansion coefficient

λ (m2/s):

Thermal diffusivity

a:

Air

c:

Cold

f:

Fluid

h:

Hot

n:

N-type

nf:

Nanofluid

np:

Nanoparticle

p:

P-type

x,y,z :

Cartesian coordinates

UDF:

User-defined function

References

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Acknowledgements

The authors would like to acknowledge the Mission Department of the Ministry of Higher Education (MOHE) of Egypt for providing a scholarship to conduct this study as well as Japan International Cooperation Agency (JICA) for offering some of the facilities, tools, and equipment required to carry out this research work.

Author information

Authors and Affiliations

Authors

Contributions

Ayman Eldesoukey: carried out theoretical calculations, plotted the results of data

Hamdy Hassan: writing the draft paper, analysis results, preparing data, revising the manuscript

Corresponding author

Correspondence to Hamdy Hassan.

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All procedures performed in this study were in accordance with the ethical standards of the institutional and/or national research and ethical standards.

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The authors grant the publisher the sole and exclusive license of the full copyright in the contribution.

Competing interests

We disclose any actual or potential conflict of interest including any financial, personal, or other relationships with other people or organizations within 3 years of beginning the submitted work that could inappropriately influence, or be perceived to influence, this work.

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Responsible Editor: Philippe Garrigues

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Eldesoukey, A., Hassan, H. Study of the performance of thermoelectric generator for waste heat recovery from chimney: impact of nanofluid-microchannel cooling system. Environ Sci Pollut Res 29, 74242–74263 (2022). https://doi.org/10.1007/s11356-022-21015-1

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  • DOI: https://doi.org/10.1007/s11356-022-21015-1

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