Abstract
Quartz powder sourced from industrial wastes is very hazardous. It is because it contains large amounts of fine particles. Thus, it has the potential to cause cancer and nervous system impact on humans and animals. Furthermore, its disposal leads to water pollution and plant pollination (negative for the environment). It will not be dangerous if incorporated into a hardened epoxy resin coating. In turn, epoxy resin is very harmful to the environment, in particular to aquatic organisms; therefore, it is necessary to reduce its mass in coatings by using additives. The article describes the systematic investigation of the adhesion of an epoxy resin coating and an economic and toxicity analysis showing the cost and toxicity reduction of the epoxy resin coating by replacing a part of the epoxy resin mass with waste quartz powder. The key novelty of the following article is to highlight a new way to decrease the hazardous effect of waste quartz powder, thanks to its utilization in epoxy resin coatings. Furthermore, the novelty is to decrease the toxicity of epoxy resin by reducing its mass necessary to make the industrial coating.
Graphical abstract
Similar content being viewed by others
Data Availability
Not applicable.
References
A.Al-Turaif H (2010) Effect of nano TiO2 particle size on mechanical properties of cured epoxy resin. Progress in Organic Coatings, pp. 241–246
Abenojar J, Enciso B, Pantoja M, Velasco F, Martínez M-A (2020) Thermal characterization and diffusivity of two mono-component epoxies for transformer insulation. Int J Adhes Adhes 103:102726
Maurizio Arena i et al (2021) Damping assessment of new multifunctional epoxy resin for aerospace structures. Materials Today: Proceedings, vol. 34, pp. 180-183
Barboza LGA, Cunha SC, Monteiro C, Fernandes JO, Guilhermino L (2020) Bisphenol A and its analogs in muscle and liver of fish from the north east Atlantic Ocean in relation to microplastic contamination Exposure and risk to human consumers. J Hazard Mater 393:122419
Barnat-Hunek D, Góra J, Widomski MK (2021) Durability of hydrophobic/icephobic coatings in protection of lightweight concrete with waste aggregate. Materials 14(1):101
Bhavya S, Velmurugan R. i Arunachalam K (2020) Evaluation of E glass epoxy composite laminate as an electromagnetically transparent aerospace material. Materials Today: Proceedings. https://doi.org/10.1016/j.matpr.2020.10.320.
Blankenship, A. i Coady, K., 2005. Bisphenol A. W: Encyclopedia of Toxicology (Second Edition). brak miejsca:Elsevier, p. 314–317.
Carol M, Olmos i, et al (2019) Epoxy resin mold and PDMS microfluidic devices through photopolymer flexographic printing plate. Sens Actuators, B Chem 288:742–748
Chajec A (2021) Granite powder vs. fly ash for the sustainable production of air-cured cementitious mortars. Materials 14(5):1208
Chowaniec A, Sadowski Ł, Żak A (2020) The chemical and microstructural analysis of the adhesive properties of epoxy resin coatings modified using waste glass powder. Appl Surf Sci 504:144373
Czarnecki S (2017) Ultrasonic evaluation of the pull-off adhesion between added repair layer and a concrete substrate. IOP Conference Series: Materials Science and Engineering, vol. 245, p. 032037.
Dhiman P, Sharma H (2020) Effect of walnut shell filler on mechanical properties of jute-basalt hybrid epoxy composites. Materials Today: Proceedings, pp. ISSN 2214–7853.
Dobiszewska M, Beycioğlu A (2020) Physical properties and microstructure of concrete with waste basalt powder addition. Materials 13(16):3503
Eurostat (2021) Waste statistics. https://ec.europa.eu/eurostat/statistics-explained/index.php?title=Waste_statistics Accessed 01 February 2022
Garber G (2006) Design and construction of concrete floors. brak miejsca:Elsevier
Garcia J, de Brito J (2008) Inspection and diagnosis of epoxy resin industrial floor coatings. Journal of Materials in Civil Engineering 20, pp. https://doi.org/10.1061/(ASCE)0899-1561(2008)20:2(128).
Gergely A, Bertóti I, Török T, Pfeifer E, Kálmán E (2013) Corrosion protection with zinc-rich epoxy paint coatings embedded with various amounts of highly dispersed polypyrrole-deposited alumina monohydrate particles. Progress in Organic Coatings 76:17–32
Golewski GL (2018) Green concrete composite incorporating fly ash with high strength and fracture toughness. J Clean Prod 172:218–226
Hao Y, Liu F, Han E-H (2013) Protection of epoxy coatings containing polyaniline modified ultra-short glass fibers. Prog Org Coat 76:571–580
Jiang Y, Li J, Xu S, Zhou Y, Zhao H, Li Y-y, Xiong C, Sun X, Liu H, Liu W, Peng Y, Hu C, Cai Z, Xia W (2020) Prenatal exposure to bisphenol A and its alternatives and child neurodevelopment at 2 years. J Hazard Mater 388:121774
Jin F-L, Li X, Park S-J (2015) Synthesis and application of epoxy resins: a review. J Ind Eng Chem 29:1–11
Kampa Ł, Chowaniec AE, Królicka AB, Sadowski Ł (2020) The effect of the addition of polypropylene fibers to primer on the pull-off strength of epoxy resin coatings. Materials. 13(20) :art. 4674, pp. 1–22.
Katariya MN, Jana AK, Parikh AP (2013) Corrosion inhibition effectiveness of zeolite ZSM-5 coating on mild steel against various organic acids and its antimicrobial activity. Journal of Industrial and Engineering Chemistry, vol. 19, pp. 286-291
Kwiecień A (2014) Shear bond of composites-to-brick applied with highly deformable, in relation to resin epoxy, interface materials. Mater Struct 47:2005–2020
Kyrila, G. i inni, 2021. Bisphenol A removal and degradation pathways in microorganisms with probiotic properties. Journal of Hazardous Materials, vol. 413, p. 125363.
Liang X, Yang R, Yin N, Faiola F (2021) Evaluation of the effects of low nanomolar bisphenol A-like compounds’ levels on early human embryonic development and lipid metabolism with human embryonic stem cell in vitro differentiation models. Journal of Hazardous Materials 407:124387
Ojha AR, Biswal SK (2019) Thermo physico-mechanical behavior of palm stalk fiber reinforced epoxy composites filled with granite powder. Composites Communications 16:158–161
Okada H, Tokunaga T, Liu X, Takayanagi S, Matsushima A, Shimohigashi Y (2008) Direct evidence revealing structural elements essential for the high binding ability of bisphenol A to human estrogen-related receptor-γ. Environ Health Perspect, p. 32–38.
Oliveira OCD, Bobrovnitchii GS, Oliveira LJD, Paranhos R, Aigueira Rafaela Barros, Filgueira M (2009) Epoxy–quartz based composites for use in polishing crowns of ornamental rocks. Mater Charact 60:869–874
Park JK, Kim MO (2021) The effect of different exposure conditions on the pull-off strength of various epoxy resins. J Build Eng 38:102223. https://doi.org/10.1016/j.jobe.2021.102223
Passos AC, Arouche MM, Aguiar RAA, Costa HRM, de Barros S, Sampaio EM (2021) Adhesion of epoxy and polyurethane adhesives in pultruded composite material. Journal of Advanced Joining Processes 3:100045
Rahman MS, Pang W-K, Ryu D-Y, Park Y-J, Ryu B-Y, Pang M-G (2021) Multigenerational impacts of gestational bisphenol A exposure on the sperm function and fertility of male mice. J Hazard Mater 416:125791
Sadowski Ł, Czarnecki S, Hoła J (2016) Evaluation of the height 3D roughness parameters of concrete substrate and the adhesion to epoxy resin. Int J Adhes Adhes 67:3–13
Saleh MN, Tomić NZ, Marinković A, Freitasa ST, d., (2021) The effect of modified tannic acid (TA) eco-epoxy adhesives on mode I fracture toughness of bonded joints. Polymer Testing 96:107122
Satheesan B, Abdul SM (2019) Materials for Biomedical Engineering Thermoset and Thermoplastic Polymers, Chapter 5 - Epoxy composites in biomedical engineering, p. 145–174. brak miejsca:Elsevier Inc.
Shang H, Shao S, Wang W (2021) Bond behavior between graphene modified epoxy coated steel bars and concrete. J Build Eng 42:102481. https://doi.org/10.1016/j.jobe.2021.102481
Subhash C, Krishna M, Raj M, Sai B, Rao S (2018) Development of granite powder reinforced epoxy composites. Materials Today: Proceedings 5:13010–13014
Suojalehto H, Sastre J, Merimaa E, Lindström I, Suuronen K, 2019. Occupational Asthma From Epoxy Compounds. The Journal of Allergy and Clinical Immunology: In Practice, vol. 7, pp. 191-198.
Szewczak A (2019) Impact of epoxy resin modification on its strength parameters. Budownictwo i Architektura 18(4):41–50
Taghizadeh T, Talebian-Kiakalaieh A, Jahandar H, Amin M, Tarighi S, Faramarzi MA (2020) Biodegradation of bisphenol A by the immobilized laccase on some synthesized and modified forms of zeolite Y. J Hazard Mater 386:121950
Tobbala DE, Abdelsalam BA, Agwa IS (2020) Bond performance of a hybrid coating zinc-rich epoxy incorporating nano-ferrite for steel rebars subjected to high temperatures in concrete. J Build Eng 32:101698. https://doi.org/10.1016/j.jobe.2020.101698
Xiao C, Wang L, Zhou Q, Huang X (2020) Hazards of bisphenol A (BPA) exposure: A systematic review of plant toxicology studies. J Hazard Mater 384:121488
Yeasmin F, Mallik AK, Chisty AH, Robel FN, Shahruzzaman M, Haque P, Rahman MM, Hano N, Takafuji M, Ihara H (2021) Remarkable enhancement of thermal stability of epoxy resin through the incorporation of mesoporous silica micro-filler. Heliyon 7:e05959
Yue W, Yin C-F, Sun L, Zhang J, Xu Y, Zhou NY (2021) Biodegradation of bisphenol-A polycarbonate plastic by Pseudoxanthomonas sp. strain NyZ600. J Hazard Mater 416:125775
Zhang D, Huang Y (2021) Influence of surface roughness and bondline thickness on the bonding performance of epoxy adhesive joints on mild steel substrates. Prog Org Coat 153:106135
Zhao C, Yong T, Zhang Y, Xiao Y, Jin Y, Zheng C, Nirasawa T, Cai Z (2021) Breast cancer proliferation and deterioration-associated metabolic heterogeneity changes induced by exposure of bisphenol S, a widespread replacement of bisphenol A. J Hazard Mater 414:125391
Zhu M, Liu L, i Wang, Z., (2020) Mesoporous silica via self-assembly of nano zinc amino-tris-(methylenephosphonate) exhibiting reduced fire hazards and improved impact toughness in epoxy resin. J Hazard Mater 392:122343
Funding
The authors received funding from the project supported by the National Science Centre (NCN), Poland (grant no. 2020/37/N/ST8/03601), “Experimental evaluation of the properties of epoxy resin coatings modified with waste mineral powders (ANSWER).”
Author information
Authors and Affiliations
Contributions
AC, SC, and LS, conceptualization; AC, data curation and funding acquisition; AC and SC, investigation and methodology; AC, software; AC, SC, and LS, writing original draft; AC, SC, and LS, writing—review and editing. All authors read and approved the final manuscript.
Corresponding author
Ethics declarations
Ethics approval and consent to participate
Not applicable.
Consent for publication
Not applicable.
Conflict of interest
The authors declare no competing interests.
Additional information
Responsible Editor: Philippe Garrigues.
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Highlights
• It is effective to substitute 29% by mass of the epoxy coating with quartz powder.
• the epoxy composite has good adhesion to raw and grounded concrete substrates.
• Possible cost reduction by 9% and harmful substances by 20%
Rights and permissions
About this article
Cite this article
Chowaniec, A., Czarnecki, S. & Sadowski, Ł. Decreasing the hazardous effect of waste quartz powder and the toxicity of epoxy resin by its synergistic application in industrial coatings. Environ Sci Pollut Res 30, 25367–25381 (2023). https://doi.org/10.1007/s11356-022-19772-0
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11356-022-19772-0