Skip to main content
Log in

Extracting copper and cobalt from non-ferrous residues by iron- and sulfur-oxidizing bacteria

  • Research Article
  • Published:
Environmental Science and Pollution Research Aims and scope Submit manuscript

Abstract

How to recycle metals from the waste resources becomes a hotspot all around the world. Non-ferrous residues, which was produced by non-ferrous melting industry, and various of Cu and Co compounds exist in the residues in the form of CuxOy, CuxSy, CoxSy. In order to efficiently extract valuable metals from the non-ferrous residues, this study investigated the bioleaching behavior of Cu and Co from non-ferrous residues, using iron-oxidizing bacteria (IOB, Leptospirillum ferriphilum CS13) and sulfur-oxidizing bacteria (SOB, Acidithiobacillus caldus S2) by controlling the microbial composition, initial pH, and initial ferrous ion concentration. The results showed that IOB had a better performance on extracting Cu and Co than that of SOB, especially for Cu. Furthermore, 77.7 and 79.8% of Cu and Co were extracted under the optimal ratio of the initial number of IOB and SOB (1:1) after bioleaching, which was more than that when bioleaching by any one of these two kinds of bacteria. However, the changes of initial pH and ferrous ion concentration could not significantly enhance bioleaching performance. The results indicated that bioleaching had a good performance on recovering of metals from non-ferrous residues and excellent application prospect for the cleaner resource recycling.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6

Similar content being viewed by others

References

  • Babel S, Dacera DDM (2006) Heavy metal removal from contaminated sludge for land application: a review. Waste Manag 26:988–1004

    Article  CAS  Google Scholar 

  • Bahaloohoreh N, Mousavi SM, Baniasadi M (2018) Use of adapted metal tolerant Aspergillus niger to enhance bioleaching efficiency of valuable metals from spent lithium-ion mobile phone batteries. J Clean Prod 197:1546–1557

    Article  CAS  Google Scholar 

  • Barik SP, Prabaharan G, Kumar L (2017) Leaching and separation of Co and Mn from electrode materials of spent lithium-ion batteries using hydrochloric acid: laboratory and pilot scale study. J Clean Prod 147:37–43

    Article  CAS  Google Scholar 

  • Bettinelli M, Beone G, Spezia S, Baffi C (2000) Determination of heavy metals in soils and sediments by microwave-assisted digestion and inductively coupled plasma optical emission spectrometry analysis. Anal Chim Acta 424:289–296

    Article  CAS  Google Scholar 

  • Borja D, Nguyen KA, Silva RA, Park JH, Gupta V, Han Y, Lee Y, Kim H (2016) Experiences and future challenges of bioleaching research in South Korea. Minerals 6:128

    Article  Google Scholar 

  • Chen YL, Ko MS, Lai YC, Chang JE (2011) Hydration and leaching characteristics of cement pastes made from electroplating sludge. Waste Manag 31:1357–1363

    Article  CAS  Google Scholar 

  • Daoud J, Karamanev D (2006) Formation of jarosite during Fe2+ oxidation by Acidithiobacillus ferrooxidans. Miner Eng 19:960–967

    Article  CAS  Google Scholar 

  • Dorado AD, Sole M, Lao C, Alfonso P, Gamisans X (2012) Effect of pH and Fe (III) ions on chalcopyrite bioleaching by an adapted consortium from biogas sweetening. Miner Eng 39:36–38

    Article  CAS  Google Scholar 

  • Gu W, Bai J, Dong B, Zhuang X, Zhao J, Zhang C, Wang J, Shih K (2017) Enhanced bioleaching efficiency of copper from waste printed circuit board driven by nitrogen-doped carbon nanotubes modified electrode. Chem Eng J 324:122–129

    Article  CAS  Google Scholar 

  • Henao DMO, Godoy MAM (2010) Jarosite pseudomorph formation from arsenopyrite oxidation using Acidithiobacillus ferrooxidans. Hydrometallurgy 104:162–168

    Article  CAS  Google Scholar 

  • Horeh NB, Mousavi S, Shojaosadati S (2016) Bioleaching of valuable metals from spent lithium-ion mobile phone batteries using Aspergillus niger. J Power Sources 320:257–266

    Article  CAS  Google Scholar 

  • Ilyas S, Lee J, Kim B (2014) Bioremoval of heavy metals from recycling industry electronic waste by a consortium of moderate thermophiles: process development and optimization. J Clean Prod 70:194–202

    Article  CAS  Google Scholar 

  • Ishigaki T, Nakanishi A, Tateda M, Ike M, Fujita M (2005) Bioleaching of metal from municipal waste incineration fly ash using a mixed culture of sulfur-oxidizing and iron-oxidizing bacteria. Chemosphere 60:1087–1094

    Article  CAS  Google Scholar 

  • Johnson DB, Hallberg KB (2008) Carbon, iron and sulfur metabolism in acidophilic micro-organisms. Adv Microb Physiol 54:201–255

    Article  Google Scholar 

  • Jones FS, Bigham JM, Gramp JP, Tuovinen OH (2018) Formation and characterization of ternary (Na, NH4, H3O)-jarosites produced from Acidithiobacillus ferrooxidans cultures. Appl Geochem 91:14–22

    Article  CAS  Google Scholar 

  • Karayannis VG, Karapanagioti HK, Domopoulou AE, Komilis DP (2016) Stabilization/solidification of hazardous metals from solid wastes into ceramics. Waste & Biomass Valorization

  • Koleini SMJ, Aghazadeh V, Sandstrom A (2011) Acidic sulphate leaching of chalcopyrite concentrates in presence of pyrite. Miner Eng 24:381–386

    Article  CAS  Google Scholar 

  • Lacey DT, Lawson F (1970) Kinetics of the liquid-phase oxidation of acid ferrous sulfate by the bacterium Thiobacillus ferrooxidans. Biotechnol Bioeng 12:29–50

    Article  CAS  Google Scholar 

  • Lawson CE, Harcombe WR, Hatzenpichler R, Lindemann SR, Loffler FE, Omalley MA, Martin HG, Pfleger BF, Raskin L, Venturelli OS (2019) Common principles and best practices for engineering microbiomes. Nat Rev Microbiol 17:725–741

    Article  CAS  Google Scholar 

  • Lee E, Han Y, Park J, Hong J, Silva RA, Kim S, Kim H (2015) Bioleaching of arsenic from highly contaminated mine tailings using Acidithiobacillus thiooxidans. J Environ Manag 147:124–131

    Article  CAS  Google Scholar 

  • Li H, Yang X, Xu W, Wu J, Xu J, Zhang G, Xia Y (2014) Application of dry composite electroplating sludge into preparation of cement-based decorative mortar as green pigment. J Clean Prod 66:101–106

    Article  CAS  Google Scholar 

  • Li L, Hou M, Cao L, Xia Y, Shen Z, Hu Z (2018) Glutathione S-transferases modulate Cu tolerance in Oryza sativa. Environ Exp Bot 155:313–320

    Article  CAS  Google Scholar 

  • Liu Y, Zhou M, Zeng G, Wang X, Li X, Fan T, Xu W (2008) Bioleaching of heavy metals from mine tailings by indigenous sulfur-oxidizing bacteria: effects of substrate concentration. Bioresour Technol 99:4124–4129

    Article  CAS  Google Scholar 

  • Liu Y, Tang H, Lin Z, Xu P (2015) Mechanisms of acid tolerance in bacteria and prospects in biotechnology and bioremediation. Biotechnol Adv 33:1484–1492

    Article  CAS  Google Scholar 

  • Liu S, Mishra SB, Zhang Y, Qi L (2017) Uptake of hexavalent chromium in electroplating wastewater by hydrothermally treated and functionalized sand and its sustainable reutilization for glass production. ACS Sustainable Chemistry & Engineering

  • Liu R, Mao Z, Liu W, Wang Y, Cheng H, Zhou H, Zhao K (2020) Selective removal of cobalt and copper from Fe (III)-enriched high-pressure acid leach residue using the hybrid bioleaching technique. J Hazard Mater 384:121462

    Article  CAS  Google Scholar 

  • Nazari B, Jorjani E, Hani H, Manafi Z, Riahi A (2014) Formation of jarosite and its effect on important ions for Acidithiobacillus ferrooxidans bacteria. Trans Nonferrous Metals Soc China 24:1152–1160

    Article  CAS  Google Scholar 

  • Olubambi PA, Ndlovu S, Potgieter JH, Borode JO (2008) Role of ore mineralogy in optimizing conditions for bioleaching low-grade complex sulphide ores. Trans Nonferrous Metals Soc China 18:1234–1246

    Article  CAS  Google Scholar 

  • Park J, Han Y, Lee E, Choi U, Yoo K, Song Y, Kim H (2014) Bioleaching of highly concentrated arsenic mine tailings by Acidithiobacillus ferrooxidans. Sep Purif Technol 133:291–296

    Article  CAS  Google Scholar 

  • Plumb JJ, Muddle R, Franzmann PD (2008) Effect of pH on rates of iron and sulfur oxidation by bioleaching organisms. Miner Eng 21:76–82

    Article  CAS  Google Scholar 

  • Quatrini R, Johnson DB (2018) Microbiomes in extremely acidic environments: functionalities and interactions that allow survival and growth of prokaryotes at low pH. Curr Opin Microbiol 43:139–147

    Article  CAS  Google Scholar 

  • Rocha RDCD, Zorel HE, Lando T, Rocha RDCD, Zorel HE, Lando T (2017) Utilização de planejamento experimental no estudo para imobilização de lodo galvânico em cerâmica vermelha para minimização de impactos ambientais. Cerâmica 63:1–10

    Article  Google Scholar 

  • Safavi A, Abdollahi H (2002) Simultaneous kinetic determination of Fe (III) and Fe (II) by H-point standard addition method. Talanta 56:699–704

    Article  CAS  Google Scholar 

  • Sethurajan M, Lens PN, Rene ER, van de Vossenberg J, Huguenot D, Horn HA, Figueiredo LH, van Hullebusch ED (2017) Bioleaching and selective biorecovery of zinc from zinc metallurgical leach residues from the Três Marias zinc plant (Minas Gerais, Brazil). J Chem Technol Biotechnol 92:512–521

    Article  CAS  Google Scholar 

  • Sethurajan M, Van Hullebusch ED, Nancharaiah YV (2018) Biotechnology in the management and resource recovery from metal bearing solid wastes: recent advances. J Environ Manag 211:138–153

    Article  CAS  Google Scholar 

  • Silva RA, Borja D, Hwang G, Hong G, Gupta V, Bradford SA, Zhang Y, Kim H (2017) Analysis of the effects of natural organic matter in zinc beneficiation. J Clean Prod 168:814–822

    Article  CAS  Google Scholar 

  • Vilcaez J, Suto K, Inoue C (2008) Response of thermophiles to the simultaneous addition of sulfur and ferric ion to enhance the bioleaching of chalcopyrite. Miner Eng 21:1063–1074

    Article  CAS  Google Scholar 

  • Wang Y, Su L, Zhang L, Zeng W, Wu J, Wan L, Qiu G, Chen X, Zhou H (2012) Bioleaching of chalcopyrite by defined mixed moderately thermophilic consortium including a marine acidophilic halotolerant bacterium. Bioresour Technol 121:348–354

    Article  CAS  Google Scholar 

  • Wang Y, Zeng W, Chen Z, Su L, Zhang L, Wan L, Qiu G, Chen X, Zhou H (2014a) Bioleaching of chalcopyrite by a moderately thermophilic culture at different conditions and community dynamics of planktonic and attached populations. Hydrometallurgy 147:13–19

    Article  Google Scholar 

  • Wang Y, Zeng W, Qiu G, Chen X, Zhou H (2014b) A moderately thermophilic tixed microbial culture for bioleaching of chalcopyrite concentrate at high pulp density. Appl Environ Microbiol 80:741–750

    Article  Google Scholar 

  • Wang Y, Liu Y, Zhan W, Zheng K, Wang J, Zhang C, Chen R (2020) Stabilization of heavy metal-contaminated soils by biochar: challenges and recommendations. Sci Total Environ:139060

  • Willner J, Kadukova J, Fornalczyk A, Saternus M (2015) Biohydrometallurgical methods for metals recovery from waste materials. Metalurgija 54:255–258

    Google Scholar 

  • Xin B, Zhang D, Zhang X, Xia Y, Wu F, Chen S, Li L (2009) Bioleaching mechanism of Co and Li from spent lithium-ion battery by the mixed culture of acidophilic sulfur-oxidizing and iron-oxidizing bacteria. Bioresour Technol 100:6163–6169

    Article  CAS  Google Scholar 

  • Zeng X, Li J, Shen B (2015) Novel approach to recover cobalt and lithium from spent lithium-ion battery using oxalic acid. J Hazard Mater 295:112–118

    Article  CAS  Google Scholar 

  • Zhang R, Wei M, Ji H, Chen X, Qiu G, Zhou H (2009) Application of real-time PCR to monitor population dynamics of defined mixed cultures of moderate thermophiles involved in bioleaching of chalcopyrite. Appl Microbiol Biotechnol 81:1161–1168

    Article  CAS  Google Scholar 

  • Zhang R, Bellenberg S, Castro L, Neu TR, Sand W, Vera M (2014) Colonization and biofilm formation of the extremely acidophilic archaeon Ferroplasma acidiphilum. Hydrometallurgy 150:245–252

    Article  CAS  Google Scholar 

  • Zhou QG, Bo F, Bo ZH, Xi L, Jian G, Fei LF, Hua CX (2007) Isolation of a strain of Acidithiobacillus caldus and its role in bioleaching of chalcopyrite. World J Microbiol Biotechnol 23:1217–1225

    Article  CAS  Google Scholar 

Download references

Availability of data and materials

All data generated or analyzed during this study are included in this published article.

Funding

This work was supported by the China Ocean Mineral Resources R&D Association (COMRA) Program (No. DY135-B2-15), National Natural Science Foundation of China (No. 41706221), and the Open Funding Project of National Key Laboratory of Human Factors Engineering (No. 6142222190716 and SYFD061901K).

Author information

Authors and Affiliations

Authors

Contributions

Jianxing Sun: Conceptualization, validation, writing—reviewing and editing the manuscript

Wenxian Liu: Software, methodology, and carried out the research

Ruichang Tang: Resources, investigation

Haina Cheng: Data curation

Ronghui Liu: Software, validation

Kang Liu: Validation, data curation

Wenhao Zhan: Funding acquisition

Yang Ge: Writing—reviewing and Editing

Hongbo Zhou: Supervision, funding acquisition, reviewing, idealized the work

Yuguang Wang: Funding acquisition, reviewing and editing, idealized the work

Corresponding author

Correspondence to Yuguang Wang.

Ethics declarations

Consent for publication

All authors have given their consent to publish this research article.

Conflict of interest

The authors declare no competing interests.

Additional information

Responsible Editor: Robert Duran

Publisher’s note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Supplementary Information

ESM 1

(DOCX 280 kb)

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Sun, J., Liu, W., Tang, R. et al. Extracting copper and cobalt from non-ferrous residues by iron- and sulfur-oxidizing bacteria. Environ Sci Pollut Res 28, 38466–38475 (2021). https://doi.org/10.1007/s11356-021-13434-3

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11356-021-13434-3

Keywords

Navigation