Skip to main content

Advertisement

Log in

A new online exhaust gas monitoring system in hydrochloric acid regeneration of cold rolling mills

  • Pollutant distributions and controls in the environment
  • Published:
Environmental Science and Pollution Research Aims and scope Submit manuscript

Abstract

Measuring the content of hydrogen chloride (HCl) in exhaust gas used to take time and energy. In this paper, we introduce a new online monitoring system which can output real-time data to the monitoring center. The system samples and cools exhaust gas, and after a series of processing, it will be analyzed by a specific instrument. The core part of this system is remote terminal unit (RTU) which is designed on Cortex-A8 embedded architecture. RTU runs a scaled-down version of Linux which is a good choice of OS for embedded applications. It controls the whole processes, does data acquisition and data analysis, and communicates with monitoring center through Ethernet. In addition, through a software developed for windows, the monitoring process can be remotely controlled. The new system is quite beneficial for steel industry to do environment monitoring.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Subscribe and save

Springer+ Basic
$34.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or eBook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10

Similar content being viewed by others

Explore related subjects

Discover the latest articles and news from researchers in related subjects, suggested using machine learning.

References

  • Anhua T, Yan Z (2011) Non-contact liquid level measurement and control system analysis application[J]. J Sichuan Univ Sci Eng 24(4):468–471

    Google Scholar 

  • Applikon. ALERT ION-ANALYZER ADI2018 [EB/CD], 2003

  • Cheng P, Cheng Y (2013) An online monitoring system for atmospheric nitrous acid (HONO) based on stripping coil and ion chromatography. J Environ Sci 25(5):895–907

    Article  CAS  Google Scholar 

  • Chubarova NE (2004) Influence of aerosol and atmospheric gases on ultraviolet radiation in different optical conditions including smoky mist of 2002. Doklady Earth Sci 394:62–67

    CAS  Google Scholar 

  • Chunlin Y (2014) Design of GPRS flue gas on-line monitoring system. Adm Tech Environ Monit 3:9–13

    Google Scholar 

  • Kai X, Yuqi P, Jinyou W, Xiong C (2012) On-line auto monitoring of HCl emission in cold rolling acid regeneration unit[J]. Sens Lett 10:1738–1743

    Article  Google Scholar 

  • Khotimah PH, Krisnandi D, Sugiarto B (2011) Design and implementation of remote terminal unit on mini monitoring weather station based on microcontroller[C], Telecommunication Systems, Services, and Applications (TSSA), 2011 6th International Conference on, Bali, Oct(20-21):186-190

  • Mao B-M (2012) Comparative study of fiber optic liquid level sensors based on long-period fiber gratings with different doping concentrations. Chin Opt Lett 10(5):050501

    Article  Google Scholar 

  • Ping D, Tao S, Yong L, Jun W, Dianhua Z (2006) Application of industrial Ethernet to communication of SIMATIC PLC and the server. China Eng China 13:159–163

    Google Scholar 

  • Sousa L, Antão S, Germano J (2012) A lab project on the design and implementation of programmable and configurable embedded systems. IEEE Trans Educ 56:322–328

    Article  Google Scholar 

  • Tidblad J, Kucera V, Ferm M, Kreislova K, Brüggerhoff S, Doytchinov S, Screpanti A, Grøntoft T, Yates T, De La Fuente D, Roots O, Lombardo T, Simon S, Faller M, Kwiatkowski L, Kobus J, Varotsos C, Tzanis C, Krage L, Schreiner M, Melcher M, Grancharov I, Karmanova N (2012) Effects of air pollution on materials and cultural heritage: ICP materials celebrates 25 years of research. Int J Corros art. no. 496321. doi:10.1155/2012/496321

  • Tzanis C, Tsivola E, Efstathiou M, Varotsos C (2009) Forest fires pollution impact on the solar UV irradiance at the ground. Fresenius Environ Bull 18:2151–2158

    CAS  Google Scholar 

  • Tzanis C, Varotsos C, Christodoulakis J, Tidblad J, Ferm M, Ionescu A, Lefevre RA, Theodorakopoulou K, Kreislova K (2011) On the corrosion and soiling effects on materials by air pollution in Athens, Greece. Atmos Chem Phys 11:12039–12048

    Article  CAS  Google Scholar 

  • Varotsos C, Ondov J, Tzanis C, Ozturk F, Nelson M, Ke H, Christodoulakis J (2012) An observational study of the atmospheric ultra-fine particle dynamics. Atmos Environ 59:312–319

    Article  CAS  Google Scholar 

  • Wan Jusoh WNSE, Ghani MRAB, Mat Hanafiah MA, Raman SH (2014) Remote terminal unit (RTU) hardware design and development for distribution automation system. IEEE Innov Smart Grid Technol 572-576

  • Xiaoxu Z (2009) Application of the hydrochloric acid regeneration in cold rolling mill. Metall Equip 6:72–74

    Google Scholar 

  • Xuewen P, Hanyun W (2014) SQLite database application programming based on Qt4[J]. Database Inf Manag 4:49–50

    Google Scholar 

  • Yuntao H, Liang Q, Xinhua L (2005) Application of Ruthner-spray hydrochloric acid regeneration technology in cold rolling. Modern Chem Ind 1:48–50

    Google Scholar 

  • Yuyu Q (2013) The development of PCB board online testing system based on ARM[M]

  • Zhang Q, Dai L, Chen X (2014) A real-time data acquisition analysis control system based on embedded system with gigabit Ethernet. Sens Lett 2014(12):1–6

    Google Scholar 

  • Ziling F, Jianxin Y (2012) Design and implementation of RS485 bus communication protocol. Comput Eng 38(20):215–218

    Google Scholar 

Download references

Acknowledgments

The work is supported by Shanghai Science and Technology Committee (15dz1201803 and Z14TAAB080). The author is also grateful to Baosteel for having offered so much help.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Xiong Chen.

Additional information

Responsible editor: Bingcai Pan

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Tuo, L., Zheng, X. & Chen, X. A new online exhaust gas monitoring system in hydrochloric acid regeneration of cold rolling mills. Environ Sci Pollut Res 24, 26919–26926 (2017). https://doi.org/10.1007/s11356-015-4856-1

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11356-015-4856-1

Keywords