Skip to main content
Log in

Tribological Behavior of a Shot-Peened Nickel-Based Single Crystal Superalloy at High Temperature

  • Original Paper
  • Published:
Tribology Letters Aims and scope Submit manuscript

Abstract

The tribological behavior of a nickel-based single crystal superalloy treated by shot-peening has been investigated. Friction tests under three normal loads and three temperatures were carried out based on the ball-on-disk configuration. The results showed that coefficient of friction (COF) and wear rate of the shot-peened nickel-based single crystal superalloy (SP-NBSC) at room temperature were nearly 2 times and 4 times that at 600 ℃, respectively. However, there were no significant differences in COF and wear rate between the SP-NBSC superalloy and the as-received NBSC superalloy, which was ascribed to the competing effects between the increased hardness and roughness of the SP-NBSC superalloy. High-temperature friction promoted the formation of a glaze-layer on the substrate, which was derived from the sintering and compacting of the wear debris. The formed glaze-layer prevented the direct contact of the friction pair and contributed to the reduced COF and wear rate. The wear mechanism of the SP-NBSC superalloy at high temperature including oxidation, adhesion, and abrasion. With the decreasing normal load and increasing temperature, the adhesive wear weakened. This work provided insights into the effects of shot-peening treatment on the tribological properties of the NBSC superalloy.

Graphical Abstract

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11

Similar content being viewed by others

References

  1. Lewis, R., Dwyer-Joyce, R.: Combating automotive engine valve recession. Tribol. Lubr. Technol. 59, 48–51 (2003)

    Google Scholar 

  2. Prakash, P., Duraiselvam, M., Natarajan, S., Balamurugan, K.G.: Effect of laser surface texturing on wear resistance of nickel based superalloy. Ind. Lubr. Tribol. 71, 842–850 (2019)

    Google Scholar 

  3. Sun, S., Li, L., He, K., Yue, Z., Yang, W., Yu, Z.: Fretting fatigue damage mechanism of Nickel-based single crystal superalloys at high temperature. Int. J. Mech. Sci. 186, 105894 (2020)

    Google Scholar 

  4. Sun, S., Li, L., Yue, Z., Yang, W., He, K., Li, S.: Fretting fatigue failure behavior of Nickel-based single crystal superalloy dovetail specimen in contact with powder metallurgy pads at high temperature. Tribol. Int. 142, 105986 (2020)

    CAS  Google Scholar 

  5. Tan, Z.H., Wang, X.G., Du, Y.L., Duan, T.F., Yang, Y.H., Liu, J.L., et al.: Temperature dependence on tensile deformation mechanisms in a novel Nickel-based single crystal superalloy. Mater. Sci. Eng. A 776, 138997 (2020)

    CAS  Google Scholar 

  6. Chen, Y., Jiang, C.: Effect of shot peening on surface characteristics of Ni-based single-crystal superalloy. Mater. Trans. 54, 1894–1897 (2013)

    CAS  Google Scholar 

  7. Wang, X., Xu, C., Hu, D., Li, C., Liu, C., Tang, Z.: Effect of ultrasonic shot peening on surface integrity and fatigue performance of single-crystal superalloy. J. Mater. Process. Technol. 296, 117209 (2021)

    CAS  Google Scholar 

  8. Yan, W., Fang, L., Sun, K., Xu, Y.: Effect of surface work hardening on wear behavior of Hadfield steel. Mater. Sci. Eng. A 460–461, 542–549 (2007)

    Google Scholar 

  9. Kubler, R., Berveiller, S., Bouscaud, D., Guiheux, R., Patoor, E., Puydt, Q.: Shot peening of TRIP780 steel: Experimental analysis and numerical simulation. J. Mater. Process. Technol. 270, 182 (2019)

    CAS  Google Scholar 

  10. Mitrovic, S., Adamovic, D., Zivic, F., Dzunic, D., Pantic, M.: Friction and wear behavior of shot peened surfaces of 36CrNiMo4 and 36NiCrMo16 alloyed steels under dry and lubricated contact conditions. Appl. Surf. Sci. 290, 223–232 (2014)

    CAS  Google Scholar 

  11. Dancer, C.E.J., Yahya, N.A., Berndt, T., Todd, R.I., de Portu, G.: Effect of residual compressive surface stress on severe wear of alumina–silicon carbide two-layered composites. Tribol. Int. 74, 87–92 (2014)

    CAS  Google Scholar 

  12. Zammit, A., Abela, S., Wagner, L., Mhaede, M., Grech, M.: Tribological behaviour of shot peened Cu–Ni austempered ductile iron. Wear 302, 829–836 (2013)

    CAS  Google Scholar 

  13. Fridrici, V., Fouvry, S., Kapsa, P.: Effect of shot peening on the fretting wear of Ti–6Al–4V. Wear 250, 642–649 (2001)

    Google Scholar 

  14. Rynio, C., Hattendorf, H., Klöwer, J., Eggeler, G.: The evolution of tribolayers during high temperature sliding wear. Wear 315, 1–10 (2014)

    CAS  Google Scholar 

  15. Meng, Y., Xu, J., Jin, Z., Prakash, B., Hu, Y.: A review of recent advances in tribology. Friction. 8, 221–300 (2020)

    Google Scholar 

  16. Stott, F.H.: High-temperature sliding wear of metals. Tribol. Int. 35, 489–495 (2002)

    CAS  Google Scholar 

  17. Stott, F.H., Lin, D.S., Wood, G.C.: The structure and mechanism of formation of the ‘glaze’ oxide layers produced on nickel-based alloys during wear at high temperatures. Corros. Sci. 13, 449–469 (1973)

    CAS  Google Scholar 

  18. Jiang, J., Stott, F.H., Stack, M.M.: The effect of partial pressure of oxygen on the tribological behaviour of a nickel-based alloy, N80A, at elevated temperatures. Wear 203–204, 615–625 (1997)

    Google Scholar 

  19. Bayata, F., Alpas, A.T.: The high temperature wear mechanisms of iron-nickel steel (NCF 3015) and nickel based superalloy (inconel 751) engine valves. Wear 480–481, 203943 (2021)

    Google Scholar 

  20. Lawen, J.L., Jr., Calabrese, S.J., Dinc, O.S.: Wear resistance of super alloys at elevated temperatures. J. Tribol. 120, 339–344 (1998)

    CAS  Google Scholar 

  21. Stoyanov, P., Dawag, L., Goberman, D.G., Shah, D.: Friction and wear characteristics of single crystal ni-based superalloys at elevated temperatures. Tribol. Lett. (2018). https://doi.org/10.1007/s11249-018-0994-1

    Article  Google Scholar 

  22. Rynio, C., Hattendorf, H., Klöwer, J., Eggeler, G.: On the physical nature of tribolayers and wear debris after sliding wear in a superalloy/steel tribosystem at 25 and 300°C. Wear 317, 26–38 (2014)

    CAS  Google Scholar 

  23. Wood, P.D., Evans, H.E., Ponton, C.B.: Investigation into the wear behaviour of Tribaloy 400C during rotation as an unlubricated bearing at 600°C. Wear 269, 763–769 (2010)

    CAS  Google Scholar 

  24. Blau, P.J.: Elevated-temperature tribology of metallic materials. Tribol. Int. 43, 1203–1208 (2010)

    CAS  Google Scholar 

  25. Li, L., He, K., Sun, S., Yang, W., Yue, Z., Wan, H.: High-temperature friction and wear features of Nickel-based single crystal superalloy. Tribol. Lett. (2020). https://doi.org/10.1007/s11249-020-1266-4

    Article  Google Scholar 

  26. Dreano, A., Fouvry, S., Sao-Joao, S., Galipaud, J., Guillonneau, G.: The formation of a cobalt-based glaze layer at high temperature: a layered structure. Wear 440–441, 203101 (2019)

    Google Scholar 

  27. Hager, C.H., Sanders, J., Sharma, S., Voevodin, A., Segall, A.: The effect of temperature on gross slip fretting wear of cold-sprayed nickel coatings on Ti6Al4V interfaces. Tribol. Int. 42, 491–502 (2009)

    CAS  Google Scholar 

  28. Aouadi, S.M., Gao, H., Martini, A., Scharf, T.W., Muratore, C.: Lubricious oxide coatings for extreme temperature applications: a review. Surf. Coat. Technol. 257, 266–277 (2014)

    CAS  Google Scholar 

  29. Korashy, A., Attia, H., Thomson, V., Oskooei, S.: Fretting wear behavior of cobalt—based superalloys at high temperature—a comparative study. Tribol. Int. 145, 106155 (2020)

    CAS  Google Scholar 

  30. Viat, A., Dreano, A., Fouvry, S., De Barros Bouchet, M.-I., Henne, J.-F.: Fretting wear of pure cobalt chromium and nickel to identify the distinct roles of HS25 alloying elements in high temperature glaze layer formation. Wear 376–377, 1043–1054 (2017)

    Google Scholar 

  31. Huang, C., Zou, B., Liu, Y., Zhang, S., Huang, C., Li, S.: Study on friction characterization and wear-resistance properties of Si3N4 ceramic sliding against different high-temperature alloys. Ceram. Int. 42, 17210–17221 (2016)

    CAS  Google Scholar 

  32. Feng, K., Shao, T.: The evolution mechanism of tribo-oxide layer during high temperature dry sliding wear for nickel-based superalloy. Wear 476, 203747 (2021)

    CAS  Google Scholar 

  33. Unal, O., Varol, R.: Surface severe plastic deformation of AISI 304 via conventional shot peening, severe shot peening and repeening. Appl. Surf. Sci. 351, 289–295 (2015)

    CAS  Google Scholar 

  34. Liu, Y., Liskiewicz, T.W., Beake, B.D.: Dynamic changes of mechanical properties induced by friction in the Archard wear model. Wear 428–429, 366–375 (2019)

    Google Scholar 

  35. Liskiewicz, T., Kubiak, K., Comyn, T.: Nano-indentation mapping of fretting-induced surface layers. Tribol. Int. 108, 186–193 (2017)

    CAS  Google Scholar 

  36. Everitt, N.M., Ding, J., Bandak, G., Shipway, P.H., Leen, S.B., Williams, E.J.: Characterisation of fretting-induced wear debris for Ti-6Al-4 V. Wear 267, 283–291 (2009)

    CAS  Google Scholar 

  37. Lai, P., Gao, X., Tang, L., Guo, X., Zhang, L.: Effect of temperature on fretting wear behavior and mechanism of alloy 690 in water. Nucl. Eng. Des. 327, 51–60 (2018)

    CAS  Google Scholar 

  38. Chua, Y.T., Stair, P.C., Wachs, I.E.: A comparison of ultraviolet and visible Raman spectra of supported metal oxide catalysts. J. Phys. Chem. B 105, 8600–8606 (2001)

    CAS  Google Scholar 

  39. Ozkan, E., Lee, S.-H., Tracy, C.E., Pitts, J.R., Deb, S.K.: Comparison of electrochromic amorphous and crystalline tungsten oxide films. Sol. Energy Mater. Sol. Cells 79, 439–448 (2003)

    CAS  Google Scholar 

  40. Kim, J.H., Hwang, I.S.: Development of an in situ Raman spectroscopic system for surface oxide films on metals and alloys in high temperature water. Nucl. Eng. Des. 235, 1029–1040 (2005)

    CAS  Google Scholar 

  41. Mironova-Ulmane, N., Kuzmin, A., Steins, I., Grabis, J., Sildos, I., Pärs, M.: Raman scattering in nanosized nickel oxide NiO. J. Phys. 93, 012039 (2007)

    Google Scholar 

  42. Rashad, M., Rüsing, M., Berth, G., Lischka, K., Pawlis, A.: CuO and Co3O4 nanoparticles: synthesis, characterizations, and Raman spectroscopy. J. Nanomater. 2013, 1–6 (2013)

    Google Scholar 

  43. Monnereau, O., Tortet, L., Grigorescu, C., Savastru, D., Iordanescu, C., Guinneton, F., et al.: Chromium oxides mixtures in PLD films investigated by Raman spectroscopy. J. Optoelectron. Adv. Mater. 12, 1752 (2010)

    CAS  Google Scholar 

  44. Fernandez, J.E., Rodriguez, R., Wang, Y., Vijande, R., Rincón, A.: Sliding wear of a plasma-sprayed Al2O3 coating. Wear 181–183, 417–425 (1995)

    Google Scholar 

  45. Khajuria, G., Wani, M.F.: High-temperature friction and wear studies of nimonic 80A and nimonic 90 against nimonic 75 under dry sliding conditions. Tribol. Lett. (2017). https://doi.org/10.1007/s11249-017-0881-1

    Article  Google Scholar 

  46. Scharf, T.W., Prasad, S.V., Kotula, P.G., Michael, J.R., Robino, C.V.: Elevated temperature tribology of cobalt and tantalum-based alloys. Wear 330–331, 199–208 (2015)

    Google Scholar 

  47. Geng, Z., Li, S., Duan, D.L., Liu, Y.: Wear behaviour of WC–Co HVOF coatings at different temperatures in air and argon. Wear 330–331, 348–353 (2015)

    Google Scholar 

  48. Attia, M.H., de Pannemaecker, A., Williams, G.: Effect of temperature on tribo-oxide formation and the fretting wear and friction behavior of zirconium and nickel-based alloys. Wear 476, 203722 (2021)

    CAS  Google Scholar 

  49. Hamdy, M.M., Waterhouse, R.B.: The fretting wear of Ti-6Al-4v and aged inconel 718 at elevated temperatures. Wear 71, 237–248 (1981)

    Google Scholar 

Download references

Acknowledgements

This work was supported by National Natural Science Foundation of China (52105154 and 51975471), National Science and Technology Major Project (2017-VIII-0003-0114), China Postdoctoral Science Foundation (2022M711777), and Natural Science Foundation of Shanghai (21ZR1469300).

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to Lei Li or Qi Li.

Ethics declarations

Competing Interests

The authors declare that we have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Sun, S., Li, L., Hu, C. et al. Tribological Behavior of a Shot-Peened Nickel-Based Single Crystal Superalloy at High Temperature. Tribol Lett 70, 100 (2022). https://doi.org/10.1007/s11249-022-01637-9

Download citation

  • Received:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s11249-022-01637-9

Keywords

Navigation