Skip to main content
Log in

Effects of Sliding Velocity and Normal Load on Tribological Characteristics in Powder Lubrication

  • Original Paper
  • Published:
Tribology Letters Aims and scope Submit manuscript

Abstract

The antifriction ability of powder lubrication and the state of powder layer are strongly related to the service conditions. Therefore, the effects of sliding velocity and normal load under powder lubrication were studied using a face-to-face contact tribometer. In our work, some graphite, a widely used solid lubricant, was introduced into the frictional interface in the state of free powder. Varying friction coefficient and temperature rise were recorded online. The powder layer formed on the frictional surface of the bottom samples was observed by an optical microscope after tests. The comparative research demonstrated the tribological characteristics of powder lubrication are similar to that of polytetrafluoroethylene coating. Besides, the powder lubrication provides longer lubrication life, although the powder was difficult to seal and control during the tests. Within the proper range of sliding velocities and normal loads, the powder layer dynamically formed on the contact surface of the bottom samples, which resulted in the self-replenishing and oil-free lubrication. The powder layer inclined to deteriorate under lower velocity and higher load. The tests with higher velocity exhibited lower friction coefficient and higher temperature rise. The tests with lower load exhibited higher friction coefficient and lower temperature rise. The state of powder layer included typically four stages such as the full layer, the partial detachment, the serious detachment, and the complete destruction. The damage degree of powder layer is not in proportion to the friction coefficient or the temperature rise due to the particularity of powder lubrication.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8

Similar content being viewed by others

References

  1. Wornyoh, E.Y.A., Jasti, V.K., Higgs, C.F.: A review of dry particulate lubrication: powder and granular materials. J. Tribol. 129, 438–449 (2007)

    Article  CAS  Google Scholar 

  2. Iordanoff, I., Khonsari, M.M.: Granular lubrication: toward an understanding of the transition between kinetic and quasi-fluid regime. J. Tribol. 126, 137–145 (2004)

    Article  Google Scholar 

  3. Khonsari, M.M.: On the modeling of multi-body interaction problems in tribology. Wear 207, 55–62 (1997)

    Article  CAS  Google Scholar 

  4. Greenberg, R., Halperin, G., Etsion, I., Tenne, R.: The effect of WS2 nanoparticles on friction reduction in various lubrication regimes. Tribol. Lett. 17, 179–186 (2004)

    Article  CAS  Google Scholar 

  5. Jeng, Y.R., Tsai, H.J.: Grain-flow lubrication of finite-width slider bearings with rough surfaces. Tribol. Lett. 13, 219–232 (2002)

    Article  Google Scholar 

  6. Kaur, R.G., Heshmat, H.: 100 mm diameter self-contained solid/powder lubricated auxiliary bearing operated at 30,000 rpm. Tribol. Trans. 45, 76–84 (2002)

    Article  CAS  Google Scholar 

  7. Heshmat, H., Brewe, D.: Performance of powder-lubricated journal bearings with MoS2 powder—experimental-study of thermal phenomena. J. Tribol. 117, 506–512 (1995)

    Article  CAS  Google Scholar 

  8. Higgs, C.F., Heshmat, C.A., Heshmat, H.S.: Comparative evaluation of MoS2 and WS2 as powder lubricants in high speed, multi-pad journal bearings. J. Tribol. 121, 625–630 (1999)

    Article  CAS  Google Scholar 

  9. Heshmat, H.: Wear reduction systems for coal-fueled diesel-engines. 1. The basics of powder lubrication. Wear 162, 508–517 (1993)

    Article  Google Scholar 

  10. Reddy, N.S.K., Kwang-Sup, S., Yang, M.Y.: Experimental study of surface integrity during end milling of Al/SiC particulate metal-matrix composites. J. Mater. Process. Technol. 201, 574–579 (2008)

    Article  CAS  Google Scholar 

  11. Reddy, N.S.K., Rao, P.V.: Experimental investigation to study the effect of solid lubricants on cutting forces and surface quality in end milling. Int. J. Mach. Tools Manuf. 46, 189–198 (2006)

    Article  Google Scholar 

  12. Kimura, R., Yoshida, M., Sasaki, G., Pan, J., Fukunaga, H.: Characterization of heat insulating and lubricating ability of powder lubricants for clean and high quality die casting. J. Mater. Process. Technol. 130, 289–293 (2002)

    Article  Google Scholar 

  13. Elkholy, K.N., Khonsari, M.M.: Experimental investigation on the stick-slip phenomenon in granular collision lubrication. J. Tribol. 130, 7 (2008)

    Google Scholar 

  14. Elkholy, K.N., Khonsari, M.M.: Granular collision lubrication: experimental investigation and comparison to theory. J. Tribol. 129, 923–932 (2007)

    Article  Google Scholar 

  15. Jang, J.Y., Khonsari, M.M.: On the role of enduring contact in powder lubrication. J. Tribol. 128, 168–175 (2006)

    Article  Google Scholar 

  16. Jang, J.Y., Khonsari, M.M.: On the granular lubrication theory. Proc. R. Soc. A-Math. Phys. Eng. Sci. 461, 3255–3278 (2005)

    Article  Google Scholar 

  17. Yu, C.M., Craig, K., Tichy, J.: Granular collision lubrication. J. Rheol. 38, 921–936 (1994)

    Article  CAS  Google Scholar 

  18. Yu, C.M., Tichy, J.: Granular collisional lubrication: effect of surface roughness, particle size and solids fraction. Tribol. Trans. 39, 537–546 (1996)

    Article  CAS  Google Scholar 

  19. Higgs, C.F., Tichy, J.: Effect of particle and surface properties on granular lubrication flow. Proc. Inst. Mech. Eng. J. 222, 703–713 (2008)

    Article  CAS  Google Scholar 

  20. Higgs, C.F., Tichy, J.: Granular flow lubrication: continuum modeling of shear behavior. J. Tribol. 126, 499–510 (2004)

    Article  Google Scholar 

  21. Iordanoff, I., Elkholy, K., Khonsari, M.M.: Effect of particle size dispersion on granular lubrication regimes. Proc. Inst. Mech. Eng. J. 222(6), 725–739 (2008)

    Google Scholar 

  22. Iordanoff, I., Fillot, N., Berthier, Y.: Numerical study of a thin layer of cohesive particles under plane shearing. Powder Technol. 159, 46–54 (2005)

    Article  CAS  Google Scholar 

  23. Tichy, J., Berthier, Y., Iordanoff, I.: A continuum description of dense granular lubrication flow. J. Tribol. 130, 8 (2008)

    Article  Google Scholar 

  24. Kabir, M.A., Lovell, M.R., Higgs, C.F.: Utilizing the explicit finite element method for studying granular flows. Tribol. Lett. 29, 85–94 (2008)

    Article  Google Scholar 

  25. Higgs, C.F., Heshmat, H.: Characterization of pelletized MoS2 powder particle detachment process. J. Tribol. 123, 455–461 (2001)

    Article  CAS  Google Scholar 

  26. Heshmat, H., Brewe, D.E.: Performance of a powder lubricated journal bearing with WS2 powder: experimental study. J. Tribol. 118, 484–491 (1996)

    Article  CAS  Google Scholar 

  27. Heshmat, H.S., Dill, J.F.: Traction characteristics of high-temperature powder-lubricated ceramics (Si3N4/Alpha-SiC). Tribol. Trans. 35, 360–366 (1992)

    Article  CAS  Google Scholar 

  28. Wang, W., Liu, X.J., Liu, K., Li, H.X.: Experimental study on the tribological properties of powder lubrication under plane contact. Tribol. Trans. 53, 274–279 (2010)

    Article  CAS  Google Scholar 

  29. Gopal, A.V., Rao, P.V.: Performance improvement of grinding of SiC using graphite as a solid lubricant. Mater. Manuf. Process. 19, 177–186 (2004)

    Article  CAS  Google Scholar 

  30. Kimura, R., Yoshida, M., Sasaki, G., Pan, J., Fukunaga, H.: Influence of abnormal structure on the reliability of squeeze castings. J. Mater. Process. Technol. 130, 299–303 (2002)

    Article  Google Scholar 

Download references

Acknowledgments

The authors wish to thank the financial support from the National Natural Science Foundation of China under Grant No. 50775060 and Grant No. 51005067.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Wei Wang.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Wang, W., Liu, X., Xie, T. et al. Effects of Sliding Velocity and Normal Load on Tribological Characteristics in Powder Lubrication. Tribol Lett 43, 213–219 (2011). https://doi.org/10.1007/s11249-011-9802-x

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11249-011-9802-x

Keywords

Navigation