Skip to main content
Log in

Influence of Test Conditions on the Lubricated Friction and Wear Behaviour of Al–25Zn–3Cu Alloy

  • Original Paper
  • Published:
Tribology Letters Aims and scope Submit manuscript

Abstract

The friction and wear properties of Al–25Zn–3Cu alloy were investigated over a range of oil flow rate, pressure and sliding speed using a pin-on-disc machine, after examining its microstructure and mechanical properties. The results obtained were compared with those of a conventional-bearing material (SAE 65 bronze). It was observed that the microstructure of the Al–25Zn–3Cu alloy consisted of aluminium-rich α, eutectoid α + η and θ phases, while the microstructure of the SAE 65 bronze revealed copper-rich α, and eutectoid α + δ phases. It was found that the friction coefficient, temperature and wear volume of both the alloys decreased sharply with increasing oil flow rate and attained almost constant levels beyond a certain range of oil flow rate. It was also found that the friction coefficient and the wear volume of the alloys decreased with increasing pressure, but was observed to be almost independent of the sliding speed. The Al–25Zn–3Cu alloy exhibited higher wear resistance as compared to that of the bronze under all the test conditions. Smearing type of adhesion appeared to be the most effective wear mechanism for the Al–25Zn–3Cu alloy, while abrasion dominated one for the SAE 65 bronze.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11

Similar content being viewed by others

References

  1. Alemdağ, Y., Savaşkan, T.: Effects of silicon content on the mechanical properties and lubricated wear behaviour of Al–40Zn–3Cu–(0–5)Si alloys. Tribol. Lett. 29, 221–227 (2008)

    Article  Google Scholar 

  2. Alemdağ, Y., Savaşkan, T.: Mechanical and tribological properties of Al–40Zn–Cu alloys. Tribol. Int. 42, 176–182 (2009)

    Article  Google Scholar 

  3. Savaşkan, T., Alemdağ, Y.: Effects of pressure and sliding speed on the friction and wear properties of Al–40Zn–3Cu–2Si alloy: a comparative study with SAE 65 bronze. Mat. Sci. Eng. A 496, 517–523 (2008)

    Article  Google Scholar 

  4. Murphy, S., Savaşkan, T.: Comparative wear behaviour of Zn–Al-based alloys in an automotive engine application. Wear 98, 151–161 (1984)

    Article  CAS  Google Scholar 

  5. Murphy, S.: Solid-state reactions in the low-copper part of the Al–Cu–Zn system. Z. Metallkd. 71, 96–102 (1980)

    CAS  Google Scholar 

  6. Savaşkan, T., Murphy, S.: Mechanical properties and lubricated wear of Zn–25Al-based alloys. Wear 116, 211–224 (1987)

    Article  Google Scholar 

  7. Lee, P., Savaşkan, T., Laufer, E.: Wear resistance and microstructure of Zn–Al–Si and Zn–Al–Cu alloys. Wear 117, 79–89 (1987)

    Article  CAS  Google Scholar 

  8. Prasad, B.K.: Influence of heat treatment on the physical, mechanical and tribological properties of a zinc-based alloy. Z. Metallkd. 87, 226–232 (1996)

    CAS  Google Scholar 

  9. Azaklı, Z., Savaşkan, T.: An examination of frictional and sliding wear properties of Zn–40Al–2Cu–2Si alloy in case of oil cut off. Tribol. Int. 41, 9–16 (2008)

    Article  Google Scholar 

  10. Savaşkan, T., Bican, O., Alemdağ, Y.: Developing aluminium-zinc-based a new alloy for tribological applications. J. Mater. Sci. 44, 1969–1976 (2009)

    Article  ADS  Google Scholar 

  11. Savaşkan, T., Hekimoğlu, A.P., Pürçek, G.: Effect of copper content on the mechanical and sliding wear properties of monotectoid-based zinc–aluminium–copper alloys. Tribol. Int. 37, 45–50 (2004)

    Article  Google Scholar 

  12. Modi, O.P., Yadav, R.P., Prasad, B.K., Jha, A.K., Dasgupta, R., Dixit, G.: Effects of swaging and aluminum content on the microstructure and mechanical and sliding wear properties of zinc-based alloys. Mater. Trans. JIM 39(5), 582–586 (1998)

    CAS  Google Scholar 

  13. Prasad, B.K.: Sliding wear response of a zinc-based alloy and its composite and comparison with a gray cast iron: influence of external lubrication and microstructural features. Mater. Sci. Eng. A 392, 427–439 (2005)

    Article  Google Scholar 

  14. Savaşkan, T., Bican, O.: Effects of silicon content on the microstructural features and mechanical and sliding wear properties of Zn–40Al–2Cu–(0–5)Si alloys. Mater. Sci. Eng. A 404, 259–269 (2005)

    Article  Google Scholar 

  15. Prasad, B.K.: Effect of silicon addition and test parameters on the sliding wear characteristics of zinc-based alloy containing 37.5% aluminium. Mater. Trans. JIM 38, 701–706 (1997)

    CAS  Google Scholar 

  16. Prasad, B.K.: Effects of partially substituting copper by silicon on the physical, mechanical and wear properties of a Zn–37.5%Al-based alloy. Mater. Charact. 44, 301–308 (2000)

    Article  CAS  Google Scholar 

  17. Anantharaman, T.R., Ramaswamy, V., Butler, E.P.: Effect of matrix precipitation on cellular growth kinetics in an Al–28 at.%Zn alloy. J. Mater. Sci. 9, 240–244 (1974)

    Article  CAS  ADS  Google Scholar 

  18. Rollason, E.C.: Metallurgy for Engineers. Edward Arnold, London (1973)

    Google Scholar 

  19. Ashby, M.F., Jones, D.R.H.: Engineering Materials. Pergamon Press, Oxford (1983)

    Google Scholar 

  20. Rabinowicz, E.: Friction and Wear of Materials. Willey, New York (1995)

    Google Scholar 

  21. Halling, J.: Principles of Tribology. Macmillan Education Ltd., London (1989)

    Google Scholar 

  22. Hutchings, I.M.: Tribology: Friction and Wear of Engineering Materials. Edward Arnold, London (1992)

    Google Scholar 

  23. Bowden, F.W., Tabor, D.: The Friction and Lubrication of Solids. Clarendon Press, Oxford (2001)

    MATH  Google Scholar 

Download references

Acknowledgement

The authors greatly appreciate the financial support provided by the Scientific and Technological Research Council of Turkey (TUBITAK) Grant No: 108M292.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Temel Savaşkan.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Bican, O., Savaşkan, T. Influence of Test Conditions on the Lubricated Friction and Wear Behaviour of Al–25Zn–3Cu Alloy. Tribol Lett 37, 175–182 (2010). https://doi.org/10.1007/s11249-009-9509-4

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11249-009-9509-4

Keywords

Navigation