Skip to main content
Log in

Enhancing Hydrogen Diffusion in Catalytic Removal of Nitrate Using a Flow Reactor

  • Original Paper
  • Published:
Topics in Catalysis Aims and scope Submit manuscript

Abstract

The excessive application of nitrogen fertilizers, pesticides and sewage irrigation in agriculture has caused serious nitrate pollution in natural water systems. Selective catalytic reduction of nitrate (NO3) with hydrogen (H2) to dinitrogen (N2) is a promising approach to address this public health risk, but the practical application of this denitrification technology is currently limited by the low NO3 removal rate and the high cost of palladium-based catalysts. In this work, we report an integrated thermo/electro-catalytic flow reactor for nitrate reduction. The innovative design of the solid–gas–liquid triple-phase interface enables high-throughput catalytic reduction of NO3 to N2. H2 can be either supplied to the flow cell from an external source or produced in situ via the integrated water electrolyzer unit. The H2 utilization efficiency of the reported flow reactor is increased significantly over what observed in conventional batch reactors. Moreover, a surface Pd enriched Cu@Pd catalyst was synthesized by galvanic replacement to boost Pd utilization. The Cu@Pd catalyst showed an unprecedented specific NO3 removal rate of \(\sim 15.5\;{\text{mM}}_{{{\text{NO}}_{3}^{ - } }} \;{\text{g}}_{{{\text{Pd}}^{ - 1} }} \;\min^{ - 1}\).

Graphical Abstract

This is a preview of subscription content, log in via an institution to check access.

Access this article

Subscribe and save

Springer+ Basic
$34.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or eBook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4

Similar content being viewed by others

Explore related subjects

Discover the latest articles, news and stories from top researchers in related subjects.

Data Availability

The data that support the finding of this study are available from the corresponding author upon reasonable request.

References

  1. Canfield DE, Glazer AN, Falkowski PG (2010) The evolution and future of earth’s nitrogen cycle. Science 330:192–196

    Article  CAS  PubMed  Google Scholar 

  2. Van Meter KJ, Van Cappellen P, Basu NB (2018) Legacy nitrogen may prevent achievement of water quality goals in the Gulf of Mexico. Science 360:427–430

    Article  PubMed  Google Scholar 

  3. Chen JG, Crooks RM, Seefeldt LC, Bren KL, Bullock RM, Darensbourg MY, Holland PL, Hoffman B, Janik MJ, Jones AK, Kanatzidis MG, King P, Lancaster KM, Lymar SV, Pfromm P, Schneider WF, Schrock RR (2018) Beyond fossil fuel-driven nitrogen transformations. Science 360:873

    Article  CAS  Google Scholar 

  4. Hanse B, Thorling L, Schullehner J, Termansen M, Dalgaard T (2017) Groundwater nitrate response to sustainable nitrogen management. Sci Rep 7:8566

    Article  Google Scholar 

  5. Wang J, Chu L (2016) Biological nitrate removal from water and wastewater by solid-phase denitrification process. Biotechnol Adv 34:1103–1112

    Article  CAS  PubMed  Google Scholar 

  6. Duca M, Koper MTM (2012) Powering denitrification: the perspectives of electrocatalytic nitrate reduction. Energy Environ Sci 5:9726–9742

    Article  CAS  Google Scholar 

  7. Gao Q, Pillai HS, Huang Y, Liu SK, Mu QM, Han X, Yan ZH, Zhou H, He Q, Xin HL, Zhu HY (2022) Breaking adsorption-energy scaling limitations of electrocatalytic nitrate reduction on intermetallic CuPd nanocubes by machine-learned insights. Nat Commun 13:2338

    Article  CAS  PubMed  PubMed Central  Google Scholar 

  8. He DP, Li YM, Ookap H, Go YK, Jin FM, Kim SH, Nakamura R (2018) Selective electrocatalytic reduction of nitrite to dinitrogen based on decoupled proton–electron transfer. J Amer Chem Soc 140:2012–2015

    Article  CAS  Google Scholar 

  9. He DP, Ooka H, Li YM, Kim Y, Yamaguchi A, Adachi K, Hashizume D, Yoshida N, Toyoda S, Kim SH, Nakamura R (2022) Regulation of the electrocatalytic nitrogen cycle based on sequential proton–electron transfer. Nat Catal 5:798–806

    Article  Google Scholar 

  10. He WH, Zhang J, Dieckhofer S, Varhade S, Brix AC, Lielpetere A, Seisel S, Junqueira JRC, Schuhmann W (2022) Splicing the active phases of copper/cobalt-based catalysts achieves high-rate tandem electroreduction of nitrate to ammonia. Nat Commun 13:1129

    Article  CAS  PubMed  PubMed Central  Google Scholar 

  11. Chen G (2004) Electrochemical technologies in wastewater treatment. Sep Purif Technol 38:11–41

    Article  Google Scholar 

  12. Chaplin BP, Reinhard M, Schneider WF, Schuth C, Shapley JR, Strathmann TJ, Werth CJ (2012) Critical review of Pd-based catalytic treatment of priority contaminants in water. Environ Sci Technol 46:3655–3670

    Article  CAS  PubMed  Google Scholar 

  13. Hu M, Liu Y, Yao Z, Ma L, Wang X (2018) Catalytic reduction for water treatment. Front Environ Sci Eng 12:3

    Article  Google Scholar 

  14. Weekes DM, Salvatore DA, Reyes A, Huang A, Berlinguette CP (2018) Electrolytic CO2 reduction in a flow cell. Acc Chem Res 51:910–918

    Article  CAS  PubMed  Google Scholar 

  15. Delacourt C, Ridgway PL, Kerr JB, Newman J (2008) Design of an electrochemical cell making syngas (CO + H2) from CO2 and H2O reduction at room temperature. J Electrochem Soc 155:B42–B49

    Article  CAS  Google Scholar 

  16. Jouny M, Luc W, Jiao F (2018) High-rate electroreduction of carbon monoxide to multi-carbon products. Nat Catal 1:748–755

    Article  CAS  Google Scholar 

  17. Li J, Chen G, Zhu Y, Liang Z, Pei A, Wu C-L, Wang H, Lee HR, Liu K, Chu S, Cui Y (2018) Efficient electrocatalytic CO2 reduction on a three-phase interface. Nat Catal 1:592–600

    Article  CAS  Google Scholar 

  18. Wiles C, Watts P (2012) Continuous flow reactors: a perspective. Green Chem 14:38–54

    Article  CAS  Google Scholar 

  19. Sherbo RS, Delima RS, Chiykowski VA, MacLeod BP, Berlinguette CP (2018) Complete electron economy by pairing electrolysis with hydrogenation. Nat Catal 1:501–507

    Article  CAS  Google Scholar 

  20. Guo S, Heck K, Kasiraju S, Qian H, Zhao Z, Grabow LC, Miller JT, Wong MS (2018) Insights into nitrate reduction over indium-decorated palladium nanoparticle catalysts. ACS Catal 8:503–515

    Article  CAS  Google Scholar 

  21. Gao Z, Zhang Y, Li D, Werth CJ, Zhang Y, Zhou X (2015) Highly active Pd–In/mesoporous alumina catalyst for nitrate reduction. J Hazard Mater 285:425–431

    Article  Google Scholar 

  22. Durkin DP, Ye T, Choi J, Livi KJT, Long HCD, Trulove PC, Fairbrother DH, Haverhals LM, Shuai D (2018) Sustainable and scalable natural fiber welded palladium–indium catalysts for nitrate reduction. Appl Catal B Environ 221:290–301

    Article  CAS  Google Scholar 

  23. Hamid S, Kumar MA, Han J-I, Kim H, Lee W (2017) Nitrate reduction on the surface of bimetallic catalysts supported by nano-crystalline beta-zeolite (NBeta). Green Chem 19:853–866

    Article  CAS  Google Scholar 

  24. Guy KA, Xu H, Yang JC, Werth CJ, Shapley JR (2009) Catalytic nitrate and nitrite reduction with Pd−Cu/PVP colloids in water: composition, structure, and reactivity correlations. J Phys Chem C 113:8177–8185

    Article  CAS  Google Scholar 

  25. Soares OSGP, Orfao JJM, Pereira MFR (2010) Pd−Cu and Pt−Cu catalysts supported on carbon nanotubes for nitrate reduction in water. Ind Eng Chem Res 49:7183–7192

    Article  CAS  Google Scholar 

  26. Jung S, Bae S, Lee W (2014) Development of Pd–Cu/hematite catalyst for selective nitrate reduction. Environ Sci Technol 48:9651–9658

    Article  CAS  PubMed  Google Scholar 

  27. Mendow G, Marchesini FA, Miró EE, Querini CA (2011) Evaluation of Pd–In supported catalysts for water nitrate abatement in a fixed-bed continuous reactor. Ind Eng Chem Res 50:1911–1920

    Article  CAS  Google Scholar 

  28. Prüsse U, Vorlop K-D (2001) Supported bimetallic palladium catalysts for water-phase nitrate reduction. J Mol Catal A Chem 173:313–328

    Article  Google Scholar 

  29. Ju W, Heinz MVF, Pusterla L, Hofer M, Fumey B, Castiglion R, Pagan M, Battaglia C, Vogt UF (2018) Lab-scale alkaline water electrolyzer for bridging material fundamentals with realistic operation. ACS Sustain Chem Eng 6:4829–4837

    Article  CAS  Google Scholar 

  30. Shaner MR, Atwater HA, Lewis NS, McFarland EW (2016) A comparative technoeconomic analysis of renewable hydrogen production using solar energy. Energy Environ Sci 9:2354–2371

    Article  CAS  Google Scholar 

  31. Ebbesen SD, Mojet BL, Lefferts L (2011) Effect of pH on the nitrite hydrogenation mechanism over Pd/Al2O3 and Pt/Al2O3: details obtained with ATR-IR spectroscopy. J Phys Chem C 115:1186–1194

    Article  CAS  Google Scholar 

  32. Soares OSGP, Orfao JJM, Pereira MFR (2011) Nitrate reduction with hydrogen in the presence of physical mixtures with mono and bimetallic catalysts and ions in solution. Appl Catal B Environ 102:424–432

    Article  CAS  Google Scholar 

  33. State R, Scurtu M, Miyazaki A, Papa F, Atkinson I, Munteanu C, Balint I (2017) Influence of metal-support interaction on nitrate hydrogenation over Rh and Rh–Cu nanoparticles dispersed on Al2O3 and TiO2 supports. Arab J Chem 10:975–984

    Article  CAS  Google Scholar 

  34. Hirayama J, Kamiya Y (2014) Combining the photocatalyst Pt/TiO2 and the nonphotocatalyst SnPd/Al2O3 for effective photocatalytic purification of groundwater polluted with nitrate. ACS Catal 4:2207–2215

    Article  CAS  Google Scholar 

  35. Zhou H, Yu F, Zhu Q, Sun J, Qin F, Yu L, Bao J, Yu Y, Chen S, Ren Z (2018) Water splitting by electrolysis at high current densities under 1.6 volts. Energy Environ Sci 11:2858–2864

    Article  CAS  Google Scholar 

  36. Masel RI, Liu Z, Sajjad SD (2016) Anion exchange membrane electrolyzers showing 1 A/cm2 at less than 2 V. ECS Trans 75:1143–1146

    Article  CAS  Google Scholar 

  37. Chisholm G, Kitson PJ, Kirkaldy ND, Bloor LG, Cronin L (2014) 3D printed flow plates for the electrolysis of water: an economic and adaptable approach to device manufacture. Energy Environ Sci 7:3026–3032

    Article  CAS  Google Scholar 

  38. Calle-Vallejo F, Koper MTM, Bandarenka AS (2013) Tailoring the catalytic activity of electrodes with monolayer amounts of foreign metals. Chem Soc Rev 42:5210–5230

    Article  CAS  PubMed  Google Scholar 

  39. Feng Q, Zhao S, Wang Y, Dong J, Chen W, He D, Wang D, Yang J, Zhu Y, Zhu H, Gu L, Li Z, Liu Y, Yu R, Li J, Li Y (2017) Isolated single-atom Pd sites in intermetallic nanostructures: high catalytic selectivity for semihydrogenation of alkynes. J Am Chem Soc 139:7294–7301

    Article  CAS  PubMed  Google Scholar 

  40. Chen Z, Vorobyeva E, Mitchell S, Fako E, Ortuno MA, Lopez N, Collins SM, Midgley PA, Richard S, Vile G, Perez-Ramirez J (2018) A heterogeneous single-atom palladium catalyst surpassing homogeneous systems for Suzuki coupling. Nat Nanotechnol 13:702–707

    Article  CAS  PubMed  Google Scholar 

Download references

Acknowledgements

The authors thank the Delaware Energy Institute for the financial support.

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to Yushan Yan, Bingjun Xu or Feng Jiao.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Supplementary Information

Below is the link to the electronic supplementary material.

Supplementary file1 (DOCX 2666 KB)

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Tang, H., Jeng, E., Kang, Y. et al. Enhancing Hydrogen Diffusion in Catalytic Removal of Nitrate Using a Flow Reactor. Top Catal 66, 1260–1269 (2023). https://doi.org/10.1007/s11244-023-01837-0

Download citation

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11244-023-01837-0

Keywords

Navigation