The possibility is demonstrated of preparing high-quality porous material based upon local clay raw materials and man-made waste exhibiting good physical and mechanical properties. The effect of chemical industry waste composition, i.e., phosphogypsum and alkaline waste of soda production, on the mechanism of mineral formation and pore formation during synthesis of lightweight material is studied. It is established that the waste used during preparation of strong porous material accelerates swelling during firing, reducing the swelling temperature by 30 – 50°C.
Similar content being viewed by others
References
O. Kayali, “Fly ash lightweight aggregates in high performance concrete,” Construction and Building Materials, 22(12), 2393 – 2399 (2008).
X. Wang, Y. Jin, et al., “Lightweight aggregate made from sewage sludge and incinerated ash,” Waste Manage., 29(4), 1453 – 1461 (2009).
F. G. Khomidov, Z. R. Kadyrova, K. L. Usmanov, et al., “Peculiarities of sol-gel synthesis of aluminum-magnesium spinel,” Glass and Ceramics, 78(5/6), 251 – 254 (2021).
R. I. Shigapov, D. A, Sinitsin, A. R. Biktasheva, and I. V, Nedoseko, “Use of enriched claydite for warming loft covering,” Stroit. Mataerialy, No. 4/5, 104 – 108 (2020).
Yu. G. Borisenko, S. V. Rudak, and O. A. Borisenko, “Effect of lightweight porous filler content and grain size composition on physicomechanical properties of bitumen-mineral compositions,” Stroit. Materialy, No. 1/2, 90 – 93 (2017)
M. K. Kabanova, S. A. Tokareva, and P. P. Uvarov, Main criteria, safety, ecological nature and endurance of building materials,” Stroit. Materialy, No 1/2, 90 – 93 (2017).
K. L. Lin, W. J. Huang, J. L. Shie, et al, “The utilization of thin film transistor liquid crystal display waste glass as a pozzolanic material,” Hazard Mater., 163(2/3), 916 – 921 (2009).
Z. R. Kadyrova, A. P. Purkhanatdinov, and S. M. Niyazova, “Study of Karakalpakstan bentonite clay for producing ceramic heat-insulating materials,” Refract. Ind. Ceram., 61(5), 478 – 480 (2021).
X. Li, C. He, Y. Lv, et al., “Effect of sintering temperature and dwelling time on the characteristics of lightweight aggregate produced from sewage sludge and waste glass powder,” Ceram. Int., 47(23), 33435 – 33443 (2021).
B. González-Corrochano, J. Alonso-Azcárate, and M. Rodas, “Production of lightweight aggregates from mining and industrial wastes,” J. Environ. Manag., 90(8), 2801 – 2812 (2009).
V. Z. Abrakhimov and E. S. Abdrakhimova, “Phase composition of ceramic articles based upon burnt shape waste, coal enrichment, oil enrichment, ash and slag materials,” Izv. Samar. Nauch Tsentr RAN, No. 1, 14 – 18 (2013).
Y. V. Itkin, K. T. Cherkinskaya, I. T. Grekhov, et al., “Phase composition of algoporite based upon enriched coals of different deposits,” Trud. Inst. Gor. Iskop. Minist. Ugol Prom., No. 32, 126 – 128 91997).
I. Tu. Roshchupkina, V. Z. Abdrakhinov, and D. Yu. Denisov, “Study of the phase composition of claydite based upon mining enrichment plant waste during coal enrichment,” Bashkir. Khim. Zh., 17(2), 136 – 138 (2010).
B. L. Tuan, C. L. Hwang, K. L. Lin, et al., “Development of lightweight aggregate from sewage sludge and waste glass powder for concrete,” Construction and Building Materials, No. 47, 334 – 339 (2013).
A. G. Nimchik, Kh. L. Usmanov, and Z. R. Kadyreva, “Effect of chemical production waste on mineral formation in Portland cement clinker,” Tsement. Evo Primenen. No. 3, 06 – 99 (2020).
Sh. M. Niyazova, Z. R. Kadyrova, Kh. L. Usmanov, and F. G. Khomidov, “Chemical and mineralogical studies of magmatic rocks of Uzbekistan for obtaining heatinsulating materials,” Glass Ceram., 75(11/12), 491 – 495 (2019).
A. vasilenko and A. S. Zhafe, “Use of calcium-containing technogenic materials in the production of claydite gravel,” Sibir. Otdel. RAEN, Sk. Nauka Zele, Geol. Reazved. Razrabotka Mest. Polex. Iskop., 51(2), 106 – 112 (2015).
A. G. Nimchik. Kh. L. Usmanov, and Z. R. Kadyrova, “Physicochemical processes for preparing agloporite from Uzbekistan production waste,” Universum. Khim. Biol., 65(11), 39 – 46 (2019).
D. Yu. Pushcharovskii, Mineral X-Radiography [in Russian], Geoinformmark, Moscow (2000).
A. G. Betekhtin, Mineralogy Course [in Russian], Fos. Izd. Geolog. Lit., Moscow (1951).
Author information
Authors and Affiliations
Corresponding author
Additional information
Translated from Novye Ogneupory, No. 11, pp. 27 – 31, November, 2022.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Nimchik, A.G., Usmanov, K.L., Kadyrova, Z.R. et al. Structure Formation and Properties of a Porous Fillers Based on Man-Made Waste. Refract Ind Ceram 63, 624–627 (2023). https://doi.org/10.1007/s11148-023-00781-6
Received:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11148-023-00781-6