Pulsed laser modification of the surface layer of an Al2O3–TiC ceramic had a positive effect on the reliability of cutters when turning hardened steel SHX15. The greatest effect was recorded at the initial stage of operation of ceramic tools and was associated with an increase in the hardness and crack resistance of the modified ceramic surface layer.
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs11148-023-00747-8/MediaObjects/11148_2023_747_Fig1_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs11148-023-00747-8/MediaObjects/11148_2023_747_Fig2_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs11148-023-00747-8/MediaObjects/11148_2023_747_Fig3_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs11148-023-00747-8/MediaObjects/11148_2023_747_Fig4_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs11148-023-00747-8/MediaObjects/11148_2023_747_Fig5_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs11148-023-00747-8/MediaObjects/11148_2023_747_Fig6_HTML.png)
Similar content being viewed by others
References
C. Agte, R. Kohlermann, and E. Heymel, Schneidkeramik, De Gruyter, 1960 [Russian translation, Mashgiz, Moscow, 1962, 192 pp].
V. S. Bakunov, V. L. Balkevich, A. S. Vlasov, et al., Ceramics of High-Refractory Oxides [in Russian], Metallurgiya, Moscow, 1977, 304 pp.
J. Vigneau, P. Bordel, and R. Geslot, “Reliability of ceramic cutting tools,” CIRP Ann., 37(1), 101 – 104 (1988).
Z. Chen, L. Ji, N. Guo, et al., “Crack healing and strength recovery of Al2O3/TiC/TiB2 ceramic tool materials,” Int. J. Refract. Met. Hard Mater., 87, Art. No. 105167 (2020).
X. Cui, F. Jiao, P. Ming, et al., “Reliability analysis of ceramic cutting tools in continuous and interrupted hard turning,” Ceram. Int., 43(13), 10109 – 10122 (2017).
W. Xu, Z. Yin, J. Yuan, et al., “Reliability prediction of a microwave sintered Si3N4-based composite ceramic tool,” Ceram. Int., 47(12), 16737 – 16745 (2021).
V. Kuzin, S. Grigoriev, M. Volosova, et al., “Designing of details taking into account degradation of structural ceramics at exploitation,” Appl. Mech. Mater., 752 – 753, 268 – 271 (2015).
V. V. Kuzin, S. N. Grigor’ev, and M. A. Volosova, “Design of the ceramic-bladed end milling cutters with regard for their stress-strain state for the innovation technological processes. Choice of ceramics. Part 1,” Refract. Ind. Ceram., 59(5), 558 – 563 (2019); Nov. Ogneupory, No. 10, 68 – 73 (2018).
V. V. Kuzin and S. N. Grigor’ev, “Design of ceramic end cutters for innovative technological processes performed with regard for their stress-strain state. The choice of ceramics. Part 2,” Refract. Ind. Ceram., 60(2), 227 – 231 (2019).
V. V. Kuzin and S. N. Grigor’ev, “Design of ceramic-bladed end milling cutters with regard for their stress-strain state for innovative production processes. Choice of ceramics. Part 3,” Refract. Ind. Ceram., 60(3), 301 – 304 (2019).
D. Wang, Y. Bai, C. Xue, et al., “Optimization of sintering parameters for fabrication of Al2O3/TiN/TiC micro-nano-composite ceramic tool material based on microstructure evolution simulation,” Ceram. Int., 47(4), 5776 – 5785 (2021).
V. V. Kuzin, S. N. Grigor’ev, S. Yu. Fedorov, et al., “Spark plasma sintering of Al2O3-ceramic workpieces for small end milling cutters,” Refract. Ind. Ceram., 59(3), 623 – 627 (2019).
X.Wang, J. Zhao, Y. Gan, et al., “Cutting performance and wear mechanisms of the graphene-reinforced Al2O3–WC–TiC composite ceramic tool in turning hardened 40Cr steel,” Ceram. Int., 48(10), 13695 – 13705 (2022).
Z. Yin, C. Huang, J. Yuan, et al., “Cutting performance and life prediction of an Al2O3/TiC micro-nano-composite ceramic tool when machining austenitic stainless steel,” Ceram. Int., 41(5), Part B, 7059 – 7065 (2015).
J. Zhao, X. Yuan, Y. Zhou, “Cutting performance and failure mechanisms of an Al2O3/WC/TiC micro-nano-composite ceramic tool,” Int. J. Refract. Met. Hard Mater., 28(3), 330 – 337 (2010).
E. Cui, J. Zhao, and X.Wang, “Determination of microstructure and mechanical properties of graphene reinforced Al2O3–Ti(C, N) ceramic composites,” Ceram. Int., 45(16), 20593 – 20599 (2019).
W. Grzesik, “Wear development on wiper Al2O3-TiC mixed ceramic tools in hard machining of high strength steel,” Wear, 266(9/10), 1021 – 1028 (2009).
Z. Yin, J. Yuan, C. Huang, et al., “Friction and wear behaviors of Al2O3/TiC micro-nano-composite ceramic sliding against metals and hard materials,” Ceram. Int., 42(1), Part B, 1982 – 1989 (2016).
V. V. Kuzin, “Study of high-speed cutting with ceramic tools,” Russ. Eng. Res., 24(3), 40 – 46 (2004).
N. Camuscu, “Effect of cutting speed on the performance of Al2O3 based ceramic tools in turning nodular cast iron,” Mater. Des., 27(10), 997 – 1006 (2006).
A. S. Vereschaka, S. N. Grigoriev, V. P. Tabakov, et al., “Improving the efficiency of the cutting tool made of ceramic when machining hardened steel by applying nano-dispersed multi-layered coatings,” Key Eng. Mater., 581, 68 – 73 (2013).
S. Grigoriev, V. Kuzin, D. Burton, and A. D. Botako, “The stress-strained state of ceramic tools with coating,” in: Proceedings of the 37th International MATADOR Conference, 2013, pp. 181 – 184.
A. A. Vereschaka, A. D. Batako, A. A. Krapostin, et al., “Improvement in reliability of ceramic cutting tool using a damping system and nano-structured multi-layered composite coatings,” Procedia CIRP, 63, 563 – 568 (2017).
C. Liu, J. Sun, C.Wang, et al., “Fracture behaviour, microstructure, and performance of various layered-structured Al2O3–TiC–WC–Co composites,” Ceram. Int., 47(14), 19766 – 19753 (2021).
V. V. Kuzin, S. N. Grigor’ev, D. R. Burton, et al., “A new generation of ceramic tools,” in: Proceedings of the 10th International Conference on Manufacturing Research — ICMR 2012, 2012, pp. 523 – 528.
V. Oliveira, R. Vilar, and O. Conde, “Excimer laser ablation of Al2O3–TiC ceramics: Laser induced modifications of surface topography and structure,” Appl. Surf. Sci., 127 – 129, 831 – 836 (1998).
J. Nagpal, R. Rana, R. Lal, et al., “A brief review on various effects of surface texturing using lasers on the tool inserts,” Mater. Today: Proc., 56, Part 6, 3803 – 3812 (2022).
J. Ihlemann, A. Scholl, H. Schmidt, et al., “Nanosecond and femtosecond excimer-laser ablation of oxide ceramics,” Appl. Phys. A: Mater. Sci. Process., 60, 411 – 417 (1995).
W. Perrie, A. Rushton, M. Gill, et al., “Femtosecond laser micro- structuring of alumina ceramic,” Appl. Surf. Sci., 248(1 – 4), 213 – 217 (2005).
The work was financed in the framework of state task No. 0707-2020-0025 from the Ministry of Science and Higher Education of the Russian Federation.
Author information
Authors and Affiliations
Corresponding author
Additional information
Translated from Novye Ogneupory, No. 8, pp. 53 – 58, August, 2022
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Kuzin, V.V., Grigor’ev, S.N., Fedorov, S.Y. et al. Influence of Laser Modification of the Surface Layer of Al2O3–TiC Ceramics on the Reliability of Cutters Under Stationary Operating Conditions. Refract Ind Ceram 63, 436–440 (2022). https://doi.org/10.1007/s11148-023-00747-8
Received:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11148-023-00747-8