Skip to main content
Log in

Preparation and Properties of Low-Carbon Al2O3–ZrO2–SiC–C Composite Refractories Containing LaAl11O18 Ceramic Phase

  • Published:
Refractories and Industrial Ceramics Aims and scope

Low-carbon alumina-zirconia-silicon carbide-graphite (Al2O3–ZrO2–SiC–C, AZSC) composite refractories containing a lanthanum hexaaluminate (LaAl11O18) ceramic phase were prepared by the in-situ reaction sintering. The effects of raw materials ratio, sintering temperature, and La2O3 addition on the phase composition, microstructure, shrinkage ratio, apparent porosity, bulk density, and cold crushing strength of the AZSC refractories were investigated. AZSC refractories with good properties can be prepared at 1723 and 1773 K for 3 h. During the sintering process, t-ZrO2, c-ZrO2, and β-SiC formed due to an in-situ reaction between ZrSiO4 and C. La2O3 reacted with Al2O3 to produce LaAl11O18, which was platelike and formed on the Al2O3 matrix. The enhancement of properties was attributed to the formation of t-ZrO2, c-ZrO2, β-SiC, and LaAl11O18 in the AZSC refractories.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7

Similar content being viewed by others

References

  1. V. Roungos, C. G Aneziris, “Improved thermal shock performance of Al2O3–C refractories due to nanoscaled additives,” Ceram. Int., 38(2), 919 – 927 (2012).

    Article  Google Scholar 

  2. B. Q. Zhu, Y. N. Zhu, X. C. Li, F. Zhao, “Effect of ceramic bonding phases on the thermo-mechanical properties of Al2O3–C refractories,” Ceram. Int., 39(6), 6069 – 6076 (2013).

    Article  Google Scholar 

  3. Q. H. Wang, Y. W. Li, M. Luo, S. B. Sang, T. B. Zhu, L. Zhao, “Strengthening mechanism of grapheme oxide nanosheets for Al2O3–C refractories,” Ceram. Int., 40(1), 163 – 172 (2014).

    Article  Google Scholar 

  4. A. S. Gokce, C. Gurcan, S. Ozgen, S. Aydin, “The effect of antioxidants on the oxidation behaviour of magnesia-carbon refractory bricks,” Ceram. Inter., 34(2), 323 – 330 (2014).

    Article  Google Scholar 

  5. H. B. Fan, Y. W. Li, S. B. Sang, “Microstructures and mechanical properties of Al2O3–C refractories with silicon additive using different carbon sources,” Mater. Sci. Eng. A, 528(7 – 8), 3177 – 3185 (2011).

    Article  Google Scholar 

  6. L. Li, Y. R. Hong, J. L. Sun, Z. Y. H, X. Y. Peng, “Formation of ZrB2 in MgO-C Composite Materials Using In-Situ Synthesis Method,” J. Iron Steel Res. Int., 13(1), 70 – 74 (2006).

  7. B. Y. Ma, J. K. Yu, “Synthesis of ZrO2–SiC composite powder and effect of its addition on properties of Al2O3–C refractories.,” T. Nonferr. Met. Soc., 17(5), 996 – 1000 (2007).

    Article  Google Scholar 

  8. B. Y Ma, Q. Zhu, Y. Sun, J. K. Yu, Y Li, “Synthesis of Al2O3–SiC composite and its effect on the properties of lowcarbon MgO-C refractories,” J. Mater. Sci. Technol., 26(8), 715 – 720 (2010).

    Article  Google Scholar 

  9. S. Basu, S. K. Choudhary, N. U. Girasen, “Nozzle clogging behaviour of Ti-bearing Al-killed ultra low carbon steel,” ISIJInt., 44(10), 1653 – 1660 (2004).

    Google Scholar 

  10. H. X. Li, “Current situation and development of refractories for clean steel production,”1st China International Refractory Production and Application Conference, Guangzhou, China, 193 – 200 (2011).

  11. M. Luo, YW. Li, S. B. Sang, L. Zhao, S. L. Jin, Y B. Li, “In situ formation of carbon nanotubes and ceramic whiskers in Al2O3–C refractories with addition of Ni-catalyzed phenolic resin,” Mater. Sci. Eng. A, 558, 533 – 542 (2012).

  12. X. C. Zhong, “Refractory oxide-nonoxide composites,” Am. Ceram. Soc. Bull., 86(9), 62 – 66 (2007).

    Google Scholar 

  13. R. Guo, D. Guo, Y Chen, Z. Yang, Q. Yuan, “In situ formation of LaAl11O18 rodlike particles in ZTAceramics and effect on the mechanical properties,” Ceram. Int., 28(7), 699 – 704 (2002).

    Article  Google Scholar 

  14. X. H. Jin, L. Gao, “Microstructure and mechanical performances of ZTA/LaAl11O18 composite prepared by a heterogeneous precipitation method,”Mater. Sci. Eng. A, 360(1 – 2), 275 – 279 (2003).

    Article  Google Scholar 

  15. H. S. Tripathi, S. Singla, A. Ghosh, “Synthesis and densification behaviour of magnesium aluminate spinel: Effect of Dy2O3,” Ceram. Int., 2009, 35(6), 2541 – 2544 (2009).

    Google Scholar 

  16. P. Palmero, G. Fantozzi, F. Lomello, G. Bonnefont, L. Montanaro, “Creep behaviour of alumina/YAG composites prepared by different sintering routes,” Ceram. Int., 338(1), 433 – 441 (2012).

    Article  Google Scholar 

  17. X. L. He, F. Ye, H. J. Zhang, L. M. Liu, “Study of rare-earth oxide sintering additive systems for spark plasma sintering AlN ceramics,” Mater. Sci. Eng. A, 527(20), 5268 – 5272 (2010).

    Article  Google Scholar 

  18. B. Y. Ma, Y. Li, S. G Cui, Y. C. Zhai, “Preparation and sintering properties of zirconia-mullite-corundum composites using fly ash and zircon,” T. Nonferr. Met. Soc., 20(12), 2331 – 2335(2010).

  19. B. Y. Ma, J. K. Yu, “Phase composition of SiC-ZrO2 composite materials synthesized from zircon doped with La2O3,” J. Rare Earth, 27(5), 806 – 810 (2009).

    Article  Google Scholar 

  20. Y. J. Liang, Y. C. Che, “Handbook of Thermodynamic Data in Inorganic (in Chinese),” 2nd ed., Northeastern University Press, Shenyang, 1994.

    Google Scholar 

  21. Z. Y. Chen, “Chemical Thermodynamics of Refractories (in Chinese),” 1st ed., Metallurgical Industry Press, Beijing, 2005.

    Google Scholar 

Download references

Acknowledgements

The authors acknowledge financial support from the Fundamental Research Funds for the Central Universities (No. N120402006), Educational Commission of Liaoning Province of China (No. L2012079), National Natural Science Foundation of China (No.51274057), and National High-tech R&D Program (863 Program) of China (No.2013AA030902).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Beiyue Ma.

Additional information

Translated from Novye Ogneupory, No. 1, pp. 24 – 31, January 2015.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Ma, B., Li, Y., Zhu, Q. et al. Preparation and Properties of Low-Carbon Al2O3–ZrO2–SiC–C Composite Refractories Containing LaAl11O18 Ceramic Phase. Refract Ind Ceram 56, 26–33 (2015). https://doi.org/10.1007/s11148-015-9778-4

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11148-015-9778-4

Keywords

Navigation