Skip to main content
Log in

Friction and Adhesive Wear Study of HVOF Sprayed Ni–WC–Co-Based Powder Coating

  • Published:
Powder Metallurgy and Metal Ceramics Aims and scope

Ni-based alloys are being widely used to improve the wear resistance of various industrial components in normal and severe environments and addition of rare earth elements to these alloys further improves the various mechanical and tribological properties of the coatings. In the present work, commercially available MEC 86 (NiCrBSi/WC–Co = 65/35) powder was modified with the optimum addition of 0.4 wt.% La2O3. The coatings were deposited by high velocity oxy-fuel (HVOF) spraying process. Rare earth addition refines the microstructure and increases the microhardness of the coatings. The increase in microhardness with the addition of La2O3 is approximately 22%. Sliding wear resistance of the coating modified with La2O3 is higher than of that without La2O3. The average wear resistance increases by approximately 14%. Further, the addition of La2O3 to the coating reduces the friction coefficient as compared to the one without the rare earth element. The coefficient of friction was found lower with the addition of La2O3, which is approximately 18%.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1.
Fig. 2.
Fig. 3.
Fig. 4.

Similar content being viewed by others

References

  1. Yasunari Ishikawa, Seiji Kuroda, Jin Kawakita, Yukihiro Sakamoto, and Matsufumi Takaya, “Sliding wear properties of HVOF sprayed WC–20% Cr3C2–7% Ni cermet coatings,” Surf. Coat. Technol., 201, 4718–4727 (2007).

    Article  CAS  Google Scholar 

  2. B. Sartwell, K. Legg, and J. Sauer, “Validation of WC/Co HVOF thermal spray coatings as a replacement for hard chrome plating on aircraft landing gear, Part I: Materials testing,” in: Joint Test Report of U.S. Department of Defense, The Pentagon Arlington County, Virginia, United States (2002).

  3. E. R. Novinski, “Process parameter impact on the physical properties of an advanced abradable coating,” in: Proc. 3rd Nat. Thermal Spray Conference, Long Beach, CA, USA (1990), pp. 151–157,

  4. M. Dorfman, “A high performance alternative to NiCrAl/bentonite for gas turbine abradable seals,” in: Proc. 13th Int. Thermal Spray Conference, Long Beach, CA, USA (1992), pp. 587–594.

  5. L. Jacobs, M. M. Hyland, and M. De Bonte, “Study of the influence of microstructural properties on the sliding-wear behavior of HVOF and HVAF sprayed WC–cermet coatings,” J. Therm. Spray Technol., 8, 125–132 (1999).

    Article  CAS  Google Scholar 

  6. L. Zhao, M. Maurer, F. Fischer, R. Dicks, and E. Lugscheider, “Influence of spray parameters on the particle In-flight properties and the properties of HVOF coating of WC–CoCr,” Wear, 257, 41–46 (2004).

    Article  CAS  Google Scholar 

  7. J. Wang, K. Li, D. Shu, X. He, B. Sun, Q. Guo, M. Nishio, and H. Ogawa, “Effects of structure and processing technique on properties of thermal spray WC–Co and NiCrAl–WC–Co coatings,” Mater. Sci. Eng. A, 371, 187–192 (2004).

    Article  Google Scholar 

  8. Y. Ishikawa, J. Kawakita, and S. Kuroda, “Effect of spray condition and heat treatment on the structure and adhesive wear properties of WC cermet coatings,” Mater. Trans., 46, No. 7, 1671–1676 (2005).

    Article  CAS  Google Scholar 

  9. Zhenyu Zhang, Zhiping Wang, Bunv Liang, and Peiqing La, “Effects of CeO2 on friction and wear characteristics of Fe–Ni–Cr alloy coatings,” Tribol. Int., 39, 971–978 (2006).

    Article  CAS  Google Scholar 

  10. Zhenyu Zhang, Xinchun Lu, Baolei Han, and Jianbin Luo, “Rare earth effect on the microstructure and wear resistance of Ni-based coatings,” Mater. Sci. Eng. A, 454–455, 194–202 (2007).

    Article  Google Scholar 

  11. Zhenyu Zhang, Xinchun Lu, and Jianbin Luo, “Tribological properties of rare earth oxide added Cr3C2–NiCr coatings,” Appl. Surf. Sci., 253, 4377–4385 (2007).

    Article  CAS  Google Scholar 

  12. Zhao Tao, Cai Xuna, Wang Shunxing, and Zheng Shian, “Effect of CeO2 on microstructure and corrosive wear behavior of laser-cladded NirWC coating,” Thin Solid Films, 379, 128–132 (2000).

    Article  CAS  Google Scholar 

  13. A. Martin, J. Rodriguez, J. E. Fernández, and R. Vijande, “Sliding wear behavior of plasma sprayed WC–NiCrBSi coatings at different temperatures,” Wear, 251, 1017–1022 (2001).

    Article  Google Scholar 

  14. Shi Hong Zhang, Ming Xi Li, Tong Yul Cho, Jae Hong Yoon, Chan Gyu Lee, and Yi Zhu He, “Laser clad Ni-base alloy added nano- and micron-size CeO2 composites,” Opt. Laser Technol., doi:https://doi.org/10.1016/j.optlastec.2007.10.007.

    Article  CAS  Google Scholar 

  15. Satpal Sharma, “Parametric study to correlate the applied factors and abrasive wear resistance of HVOF coating,” J. Therm. Spray Technol., 21, No. 6, 1347–1356 (2012).

    Article  CAS  Google Scholar 

  16. Satpal Sharma, “Wear study of Ni–WC composite coating modified with CeO2,” Int. J. Adv. Manuf. Technol., 61, No. 9, 889–900 (2012).

    Article  Google Scholar 

  17. Satpal Sharma, “Abrasive wear study of rare earth modified coatings by statistical method,” J. Therm. Spray Technol., 21, No. 5, 773–781 (2012).

    Article  CAS  Google Scholar 

  18. Limin Zhang, Dongbai Sun, and Hongying Yu, “Characteristics of plasma cladding Fe-based alloy coatings with rare earth metal elements,” Mater. Sci. Eng. A, 452–453, 619–624 (2007).

    Article  Google Scholar 

  19. K. L. Wang, Q. B. Zhang, M. L. Sun, X. G. Wei, and Y. M. Zhu, “Microstructure and corrosion resistance of laser clad coatings with rare earth elements,” Corros. Sci., 43, 255–267 (2001).

    Article  CAS  Google Scholar 

  20. K. L. Wang, Q. B. Zhang, M. L. Sun, X. G. Wei, and Y. M. Zhu, “Rare earth elements modification of laser clad nickel based alloy coatings,” Appl. Surf. Sci., 174, 191–200 (2001).

    Article  CAS  Google Scholar 

  21. M. Mohanty and R. W. Smith, “Sliding wear behavior of thermally sprayed 75/25Cr3C2/NiCr wearresistant coatings,” Wear, 198, 251–266 (1996).

    Article  CAS  Google Scholar 

  22. N. P. Suh, Tribophysics, Prentice-Hall, New Jersey (1986), pp. 63–90.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Satpal Sharma.

Additional information

Published in Poroshkova Metallurgiya, Vol. 57, Nos. 5–6 (521), pp. 102–110, 2018.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Kumar, S., Dwivedi, S.P. & Sharma, S. Friction and Adhesive Wear Study of HVOF Sprayed Ni–WC–Co-Based Powder Coating. Powder Metall Met Ceram 57, 329–335 (2018). https://doi.org/10.1007/s11106-018-9987-8

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11106-018-9987-8

Keywords

Navigation