Skip to main content
Log in

Structure, Phase Composition, and Wear Mechanisms of Plasma-Sprayed NiCrSiB–20 wt.% TiB2 Coating

  • Published:
Powder Metallurgy and Metal Ceramics Aims and scope

The structure, phase composition, and wear mechanisms of plasma-sprayed NKhTB20 coating (NiCrSiB–20 wt.% TiB2) are studied. To produce NKhTB20 composite powder, commercial PR-NKh16SR3 (NiCrSiB) powder was mixed with 20 wt.% TiB2 and the charge was pressed and sintered in vacuum at 1100°C for 30 min. During sintering, the components react to form chromium borides. The sinters were ground and classified into the particle size fraction –100+60 nm for plasma spraying. The plasma-sprayed NKhTB20 coating consists of a nickel-based matrix reinforced with titanium diboride and chromium boride grains. The friction and wear behavior of the NKhTB20 coating in dry friction against plasma-sprayed NiCrSiB and NKhTB20 coatings is examined. It is revealed that the NKhTB20/NiCrSiB friction pair has higher wear resistance than NKhTB20/NKhTB20. The contact surfaces of the NKhTB20/NKhTB20 friction pair are damaged under oxidative and abrasive wear mechanisms. Oxidative wear is the dominant mechanism for the NKhTB20/NiCrSiB friction surface. Complex oxide films form on the NKhTB20/NiCrSiB sliding surface and prevent it from damage.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8

Similar content being viewed by others

Notes

  1. Hereinafter stated in wt.%.

References

  1. Y. S. Wu, D. C. Zeng, Z. W. Liu, et al., “Microstructure and sliding wear behavior of nanostructured Ni60–TiB2 composite coating sprayed by HVOF technique,” Surf. Coat. Techn., 206, 1102–1108 (2011).

    Article  Google Scholar 

  2. N. Y. Sari and M. Yilmaz, “Improvement of wear resistance of wire drawing rolls with Cr–Ni–B–Si + WC thermal spraying powders,” Surf. Coat. Techn., 202, No. 13, 3136–3141 (2008).

    Article  Google Scholar 

  3. P. Niranatlumpong and H. Koiprasert, “Phase transformation of NiCrBSi–WC and NiBSi–WC arc sprayed coatings,” Surf. Coat. Techn., 206, 440–445 (2011).

    Article  Google Scholar 

  4. A. Martin, J. Rodriguez, J. E. Fernandez, and R. Vijande, “Sliding wear behavior of plasma-sprayed WC–NiCrSiB coatings at different temperatures,” Wear, 251, 1017–1022 (2011).

    Article  Google Scholar 

  5. G. Bolelli, B. Bonferroni, J. Laurila, et al., “Micromechanical properties and sliding wear behavior of HVOF-sprayed Fe-based alloy coatings,” Wear, 276–277, 29–47 (2012).

    Article  Google Scholar 

  6. M. J. Tobar, C. Alvarez, J. M. Amado, et al., “Morphology and characterization of laser clad composite NiCrBSi–WC coatings on stainless steel,” Surf. Coat. Techn., 200, 6313–6317 (2006).

    Article  Google Scholar 

  7. A. Zikin, I. Khusainova, C. Katsich, et al., “Wear behavior of recycled hard particle reinforced NiCrBSi hardfacings deposited by plasma transferred arc (PTA) process,” Key Eng. Mater., 527, 179–184 (2013).

    Article  Google Scholar 

  8. L. C. Betancourt-Dougherty and R. W. Smith, “Effect of load and sliding speed on the wear behavior of plasma sprayed TiC–NiCrSiB coatings,” Wear, 217, 147–154 (1998).

    Article  Google Scholar 

  9. B. Brushan, Principles and Applications of Tribology, Wiley-Interscience, New York (1999), p. 1020.

    Google Scholar 

  10. K. Kato, “Classification of wear mechanisms–models,” J. Eng. Tribol., 216, 349–355 (2002).

    Google Scholar 

  11. G. Ronalds, “Materials properties of titanium diboride,” J. Res. Nat. Inst. Stand. Technol., 105, 709–720 (2000).

    Article  Google Scholar 

  12. A. P. Umanskii, A. E. Terentiev, M. S. Storozhenko, and A. A. Bondarenko, “Effect of TiB2 additions on the structure and properties of NiCrSiB-based plasma-sprayed coatings,” Aviats. Kosm. Tech. Technol., No. 10, 50–55 (2012).

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to A. P. Umanskii.

Additional information

Translated from Poroshkovaya Metallurgiya, Vol. 53, No. 11–12 (500), pp. 57–68, 2014.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Umanskii, A.P., Storozhenko, M.S., Hussainova, I.V. et al. Structure, Phase Composition, and Wear Mechanisms of Plasma-Sprayed NiCrSiB–20 wt.% TiB2 Coating. Powder Metall Met Ceram 53, 663–671 (2015). https://doi.org/10.1007/s11106-015-9661-3

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11106-015-9661-3

Keywords

Navigation