Abstract
We study integer programming formulations for the 2-schemes strip cutting problem with a sequencing constraint (2-SSCPsc) considered by Rinaldi and Franz. The 2-SSCPsc arises in the context of corrugated cardboard production, which involves cutting strips of large lengths into rectangles of at most (usually) two different lengths. Because of buffer restrictions, in the 2-SSCPsc these strips must be sequenced in such a way that, at any moment, at most two types of items are in production and not completed yet. This problem is NP-hard. We present four integer programming formulations for this problem, and our computational experiments with real-life instances show that one of them has a very tight integrality gap. We propose a heuristic procedure based on this formulation and present computational experience showing that this procedure finds very good primal solutions in small running times.
Similar content being viewed by others
References
Becceneri J, Hideki H, Soma N (2004) A method for solving the minimization of the maximum number of open stacks problem within a cutting process. Comput Oper Res 31:2315–2332
Berinsky H (2010) Un modelo y algoritmo branch-and-cut para el problema del \(m\)-anillo-estrella con capacidades (in Spanish). MSc Thesis, Computer Science Dept., FCEyN, University of Buenos Aires, 2010
Bolat A (2000) An extended scheduling model for producing corrugated boxes. Int J Prod Res 38:1579–1599
Bonomo F, Durán G, Grippo L, Safe M (2009) Partial characterizations of circular-arc graphs. J Graph Theory 61–4:289–306
Koch T (2004) Rapid mathematical programming. PhD Thesis, Technische Universität Berlin, 2004
Lekkerkerker CG, Boland JCh (1962) Representation of a finite graph by a set of intervals on the real line. Fundam Math 51:45–64
Lins S (1989) Traversing trees and scheduling tasks for duplex corrugator machines. Pesqui Operacional 9:40–54
Linhares A, Hideki H (2002) Connections between cutting-pattern sequencing, VLSI design, and flexible machines. Comput Oper Res 29:1759–1772
Lucero S (2012) Métodos basados en programación lineal entera para el problema de planificación de corrugadoras por tramos consecutivos (in Spanish). MSc Thesis, Computer Science Dept., FCEyN, University of Buenos Aires
Pinto M, Yanasse H (2004) A heuristic to solve the cutting and sequencing integrated problem (in Portuguese). XXXVI Simpósio Brasileiro de Pesquisa Operacional, 2004
Pinto M, Yanasse H (2005) Solution of the cutting and sequencing integrated problem by lagrangian relaxation. XXXVII Simpósio Brasileiro de Pesquisa Operacional, 2005
Rinaldi F, Franz A (2007) A two-dimensional strip cutting problem with sequencing constraint. Eur J Oper Res 183:1371–1384
Yanasse H (1996) Minimization of open orders—polynomial algorithms for some special cases. Pesqui Operacional 16–1:1–26
Yanasse H (1997) A transformation for solving a pattern sequencing problem in the wood cut industry. Pesqui Operacional 17–1:57–70
Yanasse H (1997) An exact algorithm for the tree case of the minimization of open orders problem. XXIX Simpósio Brasileiro de Pesquisa Operacional, 1997. INPE Technical Report LAC-001/97
Yanasse H (1997) On a pattern sequencing problem to minimize the maximum number of open stacks. Eur J Oper Res 100:454–463
Yanasse H, Pinto M (2005) A lagrangian approach to solve a cutting stock problem under a particular pattern sequencing constraints. V ALIO/EURO conference on combinatorial optimizatio, 2005
Yanasse H, Lamosa M (2007) An integrated cutting stock and sequencing problem. Eur J Oper Res 183–3:1353–1370
Yanasse H, Senne E (2010) The minimization of open stacks problem: a review of some properties and their use in pre-processing operations. Eur J Oper Res 203:559–567
Acknowledgments
We would like to thank the anonymous reviewers for their insightful and thorough comments, which greatly helped to improve this manuscript.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Lucero, S., Marenco, J. & Martínez, F. An integer programming approach for the 2-schemes strip cutting problem with a sequencing constraint. Optim Eng 16, 605–632 (2015). https://doi.org/10.1007/s11081-014-9264-8
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11081-014-9264-8