Skip to main content
Log in

A novel hierarchical transferable network for rolling bearing fault diagnosis under variable working conditions

  • Original Paper
  • Published:
Nonlinear Dynamics Aims and scope Submit manuscript

Abstract

The deterioration of bearing failure is a gradual process. Simultaneously identifying the fault pattern and severity is of great significance for understanding the failure evolution process and determining reasonable repair plans. However, the working conditions of rolling bearings change frequently, which further increases the difficulty of identifying fault pattern and severity. To overcome the above problem, this paper proposes a novel hierarchical transferable network (HTNet). Firstly, a two-layer hierarchical structure is designed to handle the fault pattern and severity recognition task, respectively. Then, in order to establish the correlation between these two layers, an adaptive subnet selection module is proposed to utilize the pseudo labels of fault patterns for separating the internal fault severity levels and ensuring the simultaneous diagnosis ability of the network. On this basis, a hierarchical domain adaptation method is presented to extract domain-invariant features from different classification tasks in different layers. Finally, two experimental cases of rolling bearings verify that the proposed method has better performance and transferability than the existing state-of-the-art methods under variable working conditions.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14

Similar content being viewed by others

Data availability

The datasets generated or analyzed during the current study are available from the corresponding author on reasonable request.

References

  1. Lei, Y.G., Yang, B., Jiang, X.W., Jia, F., Li, N.P., Nandi, A.K.: Applications of machine learning to machine fault diagnosis: a review and roadmap. Mech. Syst. Signal Process. 138, 106587 (2020)

    Google Scholar 

  2. Henriquez, P., Alonso, J.B., Ferrer, M.A., Travieso, C.M.: Review of automatic fault diagnosis systems using audio and vibration signals. IEEE Trans. Syst. Man Cybern. Syst. 44, 642–652 (2014)

    Google Scholar 

  3. Liu, J., Xu, Z.D.: A simulation investigation of lubricating characteristics for a cylindrical roller bearing of a high-power gearbox. Tribol. Int. 167, 107373 (2022)

    Google Scholar 

  4. Liu, J., Wang, L.F., Shi, Z.F.: Dynamic modelling of the defect extension and appearance in a cylindrical roller bearing. Mech. Syst. Signal Process. 173, 109040 (2022)

    Google Scholar 

  5. Chen, Z., Mauricio, A., Li, W., Gryllias, K.: A deep learning method for bearing fault diagnosis based on cyclic spectral coherence and convolutional neural networks. Mech. Syst. Signal Process. 140, 106683 (2020)

    Google Scholar 

  6. Liu, R.N., Yang, B.Y., Zio, E., Chen, X.F.: Artificial intelligence for fault diagnosis of rotating machinery: a review. Mech. Syst. Signal Process. 108, 33–47 (2018)

    Google Scholar 

  7. Liu, D.D., Cui, L.L., Cheng, W.D., Zhao, D.Z., Wen, W.G.: Rolling bearing fault severity recognition via data mining integrated with convolutional neural network. IEEE Sens. J. 22, 5768–5777 (2022)

    Google Scholar 

  8. Yu, Y.X., Guo, L., Gao, H.L., Liu, Y.K., Feng, T.T.: Pareto-optimal adaptive loss residual shrinkage network for imbalanced fault diagnostics of machines. IEEE Trans. Ind. Inform. 18, 2233–2243 (2022)

    Google Scholar 

  9. Hoang, D.-T., Kang, H.-J.: A survey on Deep learning based bearing fault diagnosis. Neurocomputing 335, 327–335 (2019)

    Google Scholar 

  10. Zhao, X., Yao, J., Deng, W., Jia, M., Liu, Z.: Normalized conditional variational auto-encoder with adaptive focal loss for imbalanced fault diagnosis of bearing-rotor system. Mech. Syst. Signal Process. 170, 10882 (2022)

    Google Scholar 

  11. Shao, H., Jiang, H., Zhang, H., Liang, T.: Electric locomotive bearing fault diagnosis using a novel convolutional deep belief network. IEEE Trans. Ind. Electron. 65, 2727–2736 (2018)

    Google Scholar 

  12. Zhao, M.H., Zhong, S.S., Fu, X.Y., Tang, B.P., Pecht, M.: Deep residual shrinkage networks for fault diagnosis. IEEE Trans. Ind. Inform. 16, 4681–4690 (2020)

    Google Scholar 

  13. Zou, F.Q., Zhang, H.F., Sang, S.T., Li, X.M., He, W.Y., Liu, X.W.: Bearing fault diagnosis based on combined multi-scale weighted entropy morphological filtering and bi-LSTM. Appl. Intell. 51, 6647–6664 (2021)

    Google Scholar 

  14. Heng, A., Zhang, S., Tan, A.C.C., Mathew, J.: Rotating machinery prognostics: state of the art, challenges and opportunities. Mech. Syst. Signal Process. 23, 724–739 (2009)

    Google Scholar 

  15. Zhao, B., Zhang, X.M., Zhan, Z.H., Wu, Q.Q.: Deep multi-scale adversarial network with attention: a novel domain adaptation method for intelligent fault diagnosis. J. Manuf. Syst. 59, 565–576 (2021)

    Google Scholar 

  16. Liu, J., Xu, Z.D., Zhou, L., Yu, W.N., Shao, Y.M.: A statistical feature investigation of the spalling propagation assessment for a ball bearing. Mech. Mach. Theory 131, 336–350 (2019)

    Google Scholar 

  17. Zhang, Z.Z., Li, S.M., Wang, J.R., Xin, Y., An, Z.H., Jiang, X.X.: Enhanced sparse filtering with strong noise adaptability and its application on rotating machinery fault diagnosis. Neurocomputing 398, 31–44 (2020)

    Google Scholar 

  18. Gan, M., Wang, C., Zhu, C.A.: Construction of hierarchical diagnosis network based on deep learning and its application in the fault pattern recognition of rolling element bearings. Mech. Syst. Signal Process. 72–73, 92–104 (2016)

    Google Scholar 

  19. Guo, X., Chen, L., Shen, C.: Hierarchical adaptive deep convolution neural network and its application to bearing fault diagnosis. Measurement 93, 490–502 (2016)

    Google Scholar 

  20. Shen, J., Li, S., Jia, F., Zuo, H., Ma, J.: A deep multi-label learning framework for the intelligent fault diagnosis of machines. IEEE Access 8, 113557–113566 (2020)

    Google Scholar 

  21. Wen, L., Li, X.Y., Gao, L.: A new two-level hierarchical diagnosis network based on convolutional neural network. IEEE Trans. Instrum. Meas. 69, 330–338 (2020)

    Google Scholar 

  22. Chen, Z., Huang, R., Liao, Y., Li, J., Jin, G., Li, W.: Simultaneous fault type and severity identification using a two-branch domain adaptation network. Meas. Sci. Technol. 32, 094014 (2021)

    Google Scholar 

  23. Li, W., Huang, R., Li, J., Liao, Y., Chen, Z., He, G., Yan, R., Gryllias, K.: A perspective survey on deep transfer learning for fault diagnosis in industrial scenarios: theories, applications and challenges. Mech. Syst. Signal Process. 167, 108487 (2022)

    Google Scholar 

  24. Lu, W.N., Liang, B., Cheng, Y., Meng, D.S., Yang, J., Zhang, T.: Deep model based domain adaptation for fault diagnosis. IEEE Trans. Ind. Electron. 64, 2296–2305 (2017)

    Google Scholar 

  25. An, Z., Jiang, X., Cao, J., Yang, R., Li, X.: Self-learning transferable neural network for intelligent fault diagnosis of rotating machinery with unlabeled and imbalanced data. Knowl. Based Syst. 230, 107374 (2021)

    Google Scholar 

  26. Li, X., Zhang, W., Ding, Q.: Cross-domain fault diagnosis of rolling element bearings using deep generative neural networks. IEEE Trans. Ind. Electron. 66, 5525–5534 (2019)

    Google Scholar 

  27. Chen, Z.Y., He, G.L., Li, J.P., Liao, Y.X., Gryllias, K., Li, W.H.: Domain adversarial transfer network for cross-domain fault diagnosis of rotary machinery. IEEE Trans. Instrum. Meas. 69, 8702–8712 (2020)

    Google Scholar 

  28. Tan, Y.W., Guo, L., Gao, H.L., Zhang, L.: Deep coupled joint distribution adaptation network: a method for intelligent fault diagnosis between artificial and real damages. IEEE Trans. Instrum. Meas. 70, 1–12 (2021)

    Google Scholar 

  29. Shao, H.D., Xia, M., Han, G.J., Zhang, Y., Wan, J.F.: Intelligent fault diagnosis of rotor-bearing system under varying working conditions with modified transfer convolutional neural network and thermal images. IEEE Trans. Ind. Inform. 17, 3488–3496 (2021)

    Google Scholar 

  30. Guo, L., Lei, Y., Xing, S., Yan, T., Li, N.: Deep convolutional transfer learning network: a new method for intelligent fault diagnosis of machines with unlabeled data. IEEE Trans. Ind. Electron. 66, 7316–7325 (2019)

    Google Scholar 

  31. Zhu, J., Chen, N., Shen, C.Q.: A new deep transfer learning method for bearing fault diagnosis under different working conditions. IEEE Sens. J. 20, 8394–8402 (2020)

    Google Scholar 

  32. Lu, N.N., Xiao, H.H., Sun, Y.J., Han, M., Wang, Y.F.: A new method for intelligent fault diagnosis of machines based on unsupervised domain adaptation. Neurocomputing 427, 96–109 (2021)

    Google Scholar 

  33. Li, X., Zhang, W.: Deep learning-based partial domain adaptation method on intelligent machinery fault diagnostics. IEEE Trans. Ind. Electron. 68, 4351–4361 (2021)

    Google Scholar 

  34. Wang, Z.J., He, X.X., Yang, B., Li, N.P.: Subdomain adaptation transfer learning network for fault diagnosis of roller bearings. IEEE Trans. Ind. Electron. 69, 8430–8439 (2022)

    Google Scholar 

  35. Gu, J.X., Wang, Z.H., Kuen, J., Ma, L.Y., Shahroudy, A., Shuai, B., Liu, T., Wang, X.X., Wang, G., Cai, J.F., Chen, T.: Recent advances in convolutional neural networks. Pattern Recogn. 77, 354–377 (2018)

    Google Scholar 

  36. Zhao, M., Kang, M., Tang, B., Pecht, M.: Deep residual networks with dynamically weighted wavelet coefficients for fault diagnosis of planetary gearboxes. IEEE Trans. Ind. Electron. 65, 4290–4300 (2018)

    Google Scholar 

  37. Zhang, T.C., Chen, J.L., Li, F.D., Zhang, K.Y., Lv, H.X., He, S.L., Xu, E.Y.: Intelligent fault diagnosis of machines with small & imbalanced data: a state-of-the-art review and possible extensions. ISA Trans. 119, 152–171 (2022)

    Google Scholar 

  38. Gretton, A., Borgwardt, K.M., Rasch, M.J., Scholkopf, B., Smola, A.: A kernel two-sample test. J. Mach. Learn. Res. 13, 723–773 (2012)

    MathSciNet  MATH  Google Scholar 

  39. Lee, D-H.: Pseudo-label: the simple and efficient semi-supervised learning method for deep neural networks, ICML 2013 Workshop : challenges in representation learning (WREPL), (2013)

  40. Zhou, P., Austin, J.: Learning criteria for training neural network classifiers. Neural Comput. Appl. 7, 334–342 (1998)

    MATH  Google Scholar 

  41. Zhao, X.L., Yao, J.Y., Deng W.X., Ding, P., Ding, Y.F., Jia, M.P., Liu, Z., Intelligent fault diagnosis of gearbox under variable working conditions with adaptive intraclass and interclass convolutional neural network. IEEE Trans. Neur. Net. Lear. 1–15 (2022)

  42. Smith, W.A., Randall, R.B.: Rolling element bearing diagnostics using the case western reserve university data: a benchmark study. Mech. Syst. Signal Process. 64–65, 100–131 (2015)

    Google Scholar 

  43. Weng, C.Y., Lu, B.C., Gu, Q.: A multi-scale kernel-based network with improved attention mechanism for rotating machinery fault diagnosis under noisy environments. Meas. Sci. Technol. 33, 055108 (2022)

    Google Scholar 

  44. Lecun, Y., Bottou, L.: Gradient-based learning applied to document recognition. Proc. IEEE 86, 2278–2324 (1998)

    Google Scholar 

  45. He, K.M., Zhang, X.Y., Ren, S.Q., Sun, J., Deep residual learning for image recognition, Proc. IEEE Conf. Comput. Vis. Pattern Recognit, 770–778 (2016)

  46. Zhang, W., Peng, G.L., Li, C.H., Chen, Y.H., Zhang, Z.J.: A new deep learning model for fault diagnosis with good anti-noise and domain adaptation ability on raw vibration signals. Sensors-Basel 17, 425 (2017)

    Google Scholar 

  47. Zhang, W., Li, C., Peng, G., Chen, Y., Zhang, Z.: A deep convolutional neural network with new training methods for bearing fault diagnosis under noisy environment and different working load. Mech. Syst. Signal Process. 100, 439–453 (2018)

    Google Scholar 

  48. Xu, Z., Li, C., Yang, Y.: Fault diagnosis of rolling bearings using an Improved multi-scale convolutional neural network with feature attention mechanism. ISA Trans. 110, 379–393 (2021)

    Google Scholar 

  49. Ganin, Y., Ustinova, E., Ajakan, H., Germain, P., Larochelle, H., Laviolette, F., Marchand, M., Lempitsky, V.: Domain-adversarial training of neural networks. J. Mach. Learn. Res. 17, 2096 (2016)

    MathSciNet  MATH  Google Scholar 

  50. Van der Maaten, L., Hinton, G.: Visualizing data using t-SNE. J. Mach. Learn. Res. 9, 2579–2605 (2008)

    MATH  Google Scholar 

Download references

Acknowledgements

This research was supported by the National Key Research and Development Program of China (no. 2018YFB1308301) and Postgraduate Research & Practice Innovation Program of Jiangsu Province (no. KYCX22_0403).

Funding

This research was supported by the National Key Research and Development Program of China (no. 2018YFB1308301) and Postgraduate Research & Practice Innovation Program of Jiangsu Province (no. KYCX22_0403)

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Baochun Lu.

Ethics declarations

Conflict of interest

The authors declare that they have no conflict of interest.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Weng, C., Lu, B., Gu, Q. et al. A novel hierarchical transferable network for rolling bearing fault diagnosis under variable working conditions. Nonlinear Dyn 111, 11315–11334 (2023). https://doi.org/10.1007/s11071-023-08405-x

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11071-023-08405-x

Keywords

Navigation