Skip to main content
Log in

Effects of grain size and aggregation state of ZSM-5 on para-selectivity in alkylation of toluene with methanol

  • Research paper
  • Published:
Journal of Nanoparticle Research Aims and scope Submit manuscript

Abstract

The effect of nano-scale P2O5-ZSM-5 aggregates (NZA), dispersed nano-scale P2O5-ZSM-5 (DNZ), and micron-scale P2O5-ZSM-5 (MZ) on para-selectivity was investigated in detail. XRD, SEM, N2 physical absorption–desorption, NH3-TPD, Py-FT-IR, etc. were used to analyze the difference of nano-scale (~ 100 nm) and micron-scale ZSM-5. The results showed that, with the same amount of modifier, ZSM-5 aggregates showed the highest para-selectivity, followed by micron-scale ZSM-5, and dispersed nano-scale ZSM-5 (~ 100 nm). In addition, the nano-scale ZSM-5 also showed a better capacity to accommodate carbon deposition and higher activity.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7

Similar content being viewed by others

References

  • Ahmed KAGt, Sohair MAH, Doaa SED (2001) Catalytic para-xylene maximization IV. Hydroisomerization of meta-xylene on catalysts containing platinum on differently steamed H-ZSM-5. Appl Catal a: Gen 209:179–191

    Article  Google Scholar 

  • Ce P, Zhendong L, Yasuo Y et al (2019) Ultrafast post-synthesis treatment to prepare ZSM-@Silicalite-1 as a core-shell structured zeolite catalyst. Micropor Mesopor Mat 277:197–202

    Article  Google Scholar 

  • Čejka J, Žilková N, Wichterlová B et al (1996) Decisive role of transport rate of products for zeolite pamselectivity: effect of coke deposition and external surface silylation on activity and selectivity of HZSM-5 in alkylation of toluene. Zeolites 17:265–271

    Article  Google Scholar 

  • Chuanfu W, Qi Z, Yufei Z et al (2017) p-Xylene selectivity enhancement in methanol toluene alkylation byseparation of catalysis function and shape-selective function. Mole Cataly 433:242–249

    Article  Google Scholar 

  • Chuanfu W, Lei Z, Xin H et al (2019) Maximizing sinusoidal channels of HZSM-5 for high shape-selectivity to p-xylene. Nat Commun 10:4348

    Article  Google Scholar 

  • Chuang L, Yihua L, Zhengbao W (2018) Optimization of conditions for preparation of ZSM-5@silicalite-1 core–shell catalysts via hydrothermal synthesis. Chinese J Chem Eng 26:2070–2076

    Article  Google Scholar 

  • Chunhua D, Xiangsheng W, Xinwen G et al (2007) Characterization and catalytic alkylation of hydrother mally dealuminated nanoscale ZSM-5 zeolite catalyst. Catal Commun 9:487–493

    Google Scholar 

  • Dezhi Y, Xin X, Xuan M et al (2019a) Synthesis of core–shell ZSM-5 zeolite with passivated external surface acidity by b-oriented thin silicalite-1 shell using a self-assembly process. J Porous Mat 26:1767–1779

    Article  Google Scholar 

  • Dezhi Y, Xuan M, Xin X et al (2019b) Catalytic performance of modified ZSM-5 designed with selectively passivated external surface acidity by phosphorus. Ind Eng Chem Res 58:10154–10163

    Article  Google Scholar 

  • Frilette VJ, Weisz PB, Golden RL (1962) Catalysis by crystalline aluminosilicates I. Cracking of hydrocarbon types over sodium and calcium “X” zeolites. J Catal 1:301–306

    Article  CAS  Google Scholar 

  • Ghosal D, Maity U, Sengupta S et al (2017) Kinetic modeling and study of H-ZSM-5 coated silicon carbide ceramic foam in toluene methylation to produce xylene. Appl Petrochem Res 7:131–142

    Article  CAS  Google Scholar 

  • Guixian L, Chao W, Dong J et al (2020) Acidity and catalyst performance of two shape-selective HZSM-5 catalysts for alkylation of toluene with methanol. React Kinet Mech Cat 129:963–974

    Article  Google Scholar 

  • Hibino T, Niwa M, Murakami Y et al (1991) Shape-selectivity over HZSM-5 modified by chemical vapor deposition of silicon alkoxide. J Catal 128:551–558

    Article  CAS  Google Scholar 

  • Jian Z, Yangdong W, Wei Z (2017) Mass transfer advantage of hierarchical zeolites promotes methanol converting into para-methyl group in toluene methylation. Ind Eng Chem Res 56:9310–9321

    Article  Google Scholar 

  • Jiaoyu Z, Xiaolin Z, Guowei W et al (2017) The origin of the activity and selectivity of silicalite-1 zeolite for toluene methylation to p-xylene. Chem Eng J 327:278–285

    Article  Google Scholar 

  • Jing L, Yu Y, Shun’an W et al (2018) Intensified p-xylene production process through toluene and methanol alkylation. Ind Eng Chem Res 57:12829–12841

    Article  Google Scholar 

  • Junhui L, Wenxue J, Min L et al (2019) New insight into the alkylation-efficiency of methanol with toluene over ZSM-5: microporous diffusibility significantly affects reacting-pathways. Micropor Mesopor Mat 282:252–259

    Article  Google Scholar 

  • Kaeding W, Chu C, Young L et al (1981) Selective alkylation of toluene with methanol to produce pxylene. J Catal 67:159–174

    Article  CAS  Google Scholar 

  • Lee C, Lee S, Kim W et al (2018) High utilization of methanol in toluene methylation using. MFI Zeolite Nanosponge Catalyst Catal Today 303:143–149

    Article  CAS  Google Scholar 

  • Mehran G, Alireza A, Mohammad A et al (2007) Internal versus external surface active sites in ZSM-5 zeolite Part 2: Toluene alkylation with methanol and 2-propanol catalyzed by modified and unmodified H3PO4/ZSM-5. Appl Catal a: Gen 316:32–46

    Article  Google Scholar 

  • Miki N, Masaaki K, Tadashi H et al (1986) Fine control of the pore-opening size of zeolite ZSM-5 by chemical vapor deposition of silicon methoxide. J Phys Chem 90:6233–6237

    Article  Google Scholar 

  • Min H, Zhongzhong X, Lixia L et al (2021) Effect of Lewis/Brønsted acid sites in HZSM-5 zeolite on the selectivity of para-xylene during methylation of toluene with methanol. Mole Catal 509:111622

    Article  Google Scholar 

  • Miyamoto M, Ono S, Oumi Y et al (2019) Nanoporous ZSM-5 crystals coated with silicalite-1 for enhanced p-xylene separation. ACS Appl Nano Mater 2:2642–2650

    Article  CAS  Google Scholar 

  • Naiyuan C, Kaeding WW, Dwyer FG (1979) Para-directed aromatic reactions over shape-selective molecular sieve zeolite catalysts. J Am Chem Soc 101:6783–6784

    Article  Google Scholar 

  • Qingteng C, Jian L, Bo Y (2021) Identifying the key steps determining the selectivity of toluene methylation with methanol over HZSM-5. Nat Commun 12:3725

    Article  Google Scholar 

  • Robert J, Kensington M, George R et al (1972) Crystalline zeolite ZSM-5 and method of preparing the same: patent/US3702886. 11–14

  • Shourong Z, Hiroaki T, Andreas J (2004) Novel model explaining toluene diffusion in HZSM-5 after surface modification. J Phys Chem B 108:1337–1343

    Article  Google Scholar 

  • Tatsuaki Y, Kaoru Y, Habib A et al (1970) Alkylation on synthetic zeolites II.Selectivity of p-xylene formation. J Catal 17:151–156

    Article  Google Scholar 

  • Vu D, Miyamoto M, Nishiyama N et al (2009) Morphology control of silicalite/HZSM-5 composite catalysts for the formation of p-xylene. Catal Lett 127:233–238

    Article  Google Scholar 

  • Wei T, Min L, Yan Z et al (2014) Para-selective methylation of toluene with methanol over nano-sized ZSM-5 catalysts: synergistic effects of surface modifications with SiO2, P2O5 and MgO. Micropor Mesopor Mat 196:18–30

    Article  Google Scholar 

  • Weisz PB, Frilette VJ, Maatman RW et al (1962) Catalysis by crystalline aluminosilicates II. Molecular-Shape Selective Reactions J Catal 1:307–312

    CAS  Google Scholar 

  • Yan Z, Hongyu W, Wei T et al (2010) Effect of metal modification of HZSM-5 on catalyst stability in the shape-selective methylation of toluene. Catal Today 156:69–73

    Article  Google Scholar 

  • Yan Z, Xinhui M, Dongmei R et al (2021) A strategy to improve the para-selectivity in toluene methylation on P2O5-ZSM-5 modified by the para-xylene placeholder method. React Kinet Mech Cat 132:967–981

    Article  Google Scholar 

  • Yiren W, Min L, Anfeng Z et al (2017) Methanol usage in toluene methylation over Pt modified ZSM-5 catalyst: effects of total pressure and carrier gas. Ind Eng Chem Res 56:4709–4717

    Article  Google Scholar 

  • Youchang X, Biying Z, Xiangyun L et al (1999) Dispersion of oxides on HZSM-5 and threshold effect on shape-selective methylation of toluene. In Shape-selective catalysis; ACS Symposium Series; American Chemical Society: Washington. DC, Chapter 13:188–200

    Google Scholar 

  • Zhirong Z, Zaiku X, Qingling C et al (2007) Chemical liquid deposition with polysiloxane of ZSM-5 and its effect on acidity and catalytic properties. Micropor Mesopor Mat 101:169–175

    Article  Google Scholar 

Download references

Funding

This study was supported by the National Natural Science Foundation of China (No.21676028).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Yan Zhao.

Ethics declarations

Conflict of interest

The authors declare no competing interests.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Zhao, Y., Ma, X., Ren, D. et al. Effects of grain size and aggregation state of ZSM-5 on para-selectivity in alkylation of toluene with methanol. J Nanopart Res 24, 26 (2022). https://doi.org/10.1007/s11051-022-05408-4

Download citation

  • Received:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s11051-022-05408-4

Keywords

Navigation