Skip to main content
Log in

Modeling of Deformation Zone during Plate Stock Molding in Three-Roll Plate Bending Machine

  • Published:
Metallurgist Aims and scope

A Correction to this article was published on 13 November 2020

This article has been updated

In this paper, the roller (three-roll) molding of a plate stock, based on elastoplastic bending, is investigated. Physical models of the deformation zone during the interaction of the workpiece with rolls are presented considering two stages: when the upper roll is moved without rotating the rolls and when all three rolls are rotated without moving the upper roll. The results of an experimental study of the deformation zone parameters are obtained, and they are used to determine the profile of the tubular billet during molding on a specialized bending machine, for the two stages of the bending process. The experiments showed that for the first bending stage, the billet in the zone of separation from the upper roll has a complex curvature and symmetrical three-point and four-point contacts with the rolls. The second stage of bending with the rotation of the rolls is characterized by an asymmetric deformation zone during three-point contact. Finally, the regression equations for the geometric parameters of the bent workpiece profile sections are obtained.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Subscribe and save

Springer+ Basic
$34.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or eBook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1.
Fig. 2.
Fig. 3.
Fig. 4.
Fig. 5.
Fig. 6.
Fig. 7.
Fig. 8.
Fig. 9.

Similar content being viewed by others

Change history

  • 13 November 2020

    To the article ���Modeling of Deformation Zone during Plate Stock Molding in Three-Roll Plate Bending Machine,��� by G. P. Zhigulev, M. N. Skripalenk, V. A. Fadeev, and M. M. Skripalenko, Vol. 64, Nos. 3-4, pp. 348���355, July, 2020.

References

  1. S. M. Gorbatyuk, V. M. Pavlov, A. N. Shapoval, and M. S. Gorbatyuk, “Experimental use of rotary rolling mills to deform compacts of refractory metals,” Metallurgist, 42, No. 5–6, 178–183 (1998); DOI: https://doi.org/10.1007/BF02766359.

    Article  Google Scholar 

  2. D. B. Efremov, A. A. Gerasimova, S. M. Gorbatyuk, and N. A. Chichenev, “Study of kinematics of elastic-plastic deformation for hollow steel shapes used in energy absorption devices,” CIS Iron Steel Rev., 18, 30–34 (2019); DOI: https://doi.org/10.17580/cisisr.2019.02.06.

    Article  Google Scholar 

  3. B. A. Romantsev, A. V. Goncharuk, N. M. Vavilkin, and S. V. Samusev, Pipe Production, Publ. House MISiS, Moscow (2011).

    Google Scholar 

  4. Haeusler.ru. (2020), The Forming Factory [Online document], Available at: http://www.haeusler.ru [Accessed 17 Feb. 2020].

  5. A. P. Kolikov, D. Yu. Zvonarev, I. M. Taupek, and T. Yu. Sidorova, “Mathematical simulation of strip plastic deformation process in the whole technological stage of manufacture of large-diameter tubes,” Chern. Metall., No. 7, 41–45 (2017).

  6. A. A. Ilyushin, Continious Medium Mechanics [in Russian], Publishing House Lenand, Moscow (2014).

    Google Scholar 

  7. A. Di Schino, “Advances in materials science and engineering: prediction of AISI 304 stainless steel pipe deformation by FEM simulation,” Metallurgist, 63, 511–520 (2019).

    Article  Google Scholar 

  8. L. D. Efron, Metallurgy in the “Big Metallurgy”. Pipe Steel [in Russian], Metallurgy, Moscow (2012).

  9. DNV-OS-F101. Standards for Facilities, Underwater Piping Systems.

  10. S. V. Samusev, G. P. Zhigulev, and V. A. Fadeev, “JCOE calculation of geometric parameters of pipe billet’s edges by single-radial schemes,” Izv. Ferr. Metallurg., 60, No. 5, 369–373 (2017).

    Article  Google Scholar 

  11. S. V. Samusev, G. P. Zhigulev, and V. A. Fadeev, “Edge geometry of pipe blanks produced by JCOE flexure,” Steel Transl., 47, No. 5, 296–298 (2017).

    Article  Google Scholar 

  12. S. V. Samusev, G. P. Zhigulev, V. A. Fadeev, et al., “Calculation of energy-power parameters of bending process at the site of production of welded pipes for main pipelines,” Izv. Vyssh. Ucheb. Zav. Chern. Metallurg., No. 7, 39–42 (2014).

    Google Scholar 

  13. Yu. A. Alyushin, S. V. Samusev, and G. P. Zhigulev, “Bending of sheet billets for longitudinal-welded tubes,” Chern. Metall., No. 5, 40–46 (2016).

    Google Scholar 

  14. Sh. Kobayashi, Oh Soo-Ik, and A. Taylan, Metal Forming and the Finite-Element, Oxford University Press, New York (1989).

    Google Scholar 

  15. S. A. Kagzi and H. K. Raval, “Forces and coefficient of friction during cylindrical three roller bending,” J. Braz. Soc. Mech. Sci. Eng., 40, No. 129, No. 3 (2018).

  16. A. H. Gandhi and H. K. Raval, “Analytical and empirical modeling of top roller position for three roller cylindrical bending of plates and its experimental verification,” J. Mater. Process. Technol., 197, No. 1–3, 268–278 (2008).

    Article  CAS  Google Scholar 

  17. S. V. Samusev, G. P. Zhigulev, V. A. Fadeev, and K. S. Manakhov, “Shaping of pipe blanks on specialized bending equipment,” Steel Transl., 46, No. 3, 169–172 (2016).

    Article  Google Scholar 

  18. A. I. Bannikov, O. A. Makarova, A. M. Borodkina, and A. A. Lyaskovskii, “Surface wear of a plate in the cone-plate frictional pair of an expansion system,” Russ. Eng. Res., 35, No. 5, 400–402 (2015).

    Article  Google Scholar 

  19. J. Antony, Design of Experiments for Engineers and Scientists, 2nd Ed., Elsevier, London (2014).

    Google Scholar 

  20. A. V. Voznesensky, Statistical Methods of Planning in Technical and Economic Studies [in Russian], Finance and Statistics, Moscow (1981).

    Google Scholar 

  21. S. M. Gorbatyuk, I. G. Morozova, and M. G. Naumova, “Color mark formation on a metal surface by a highly concentrated energy source,” Metallurgist, 60, No. 5–6, 646–650 (2016); DOI: https://doi.org/10.1007/s11015-016-0345-0.

    Article  Google Scholar 

  22. S. M. Gorbatyuk, I. G. Morozova, and M. G. Naumova, “Development of the working model of production reindustrialization of die steel heat treatment,” Izv. Ferr. Metallurg., 60, No. 5, 410–415 (2017); DOI: https://doi.org/10.17073/0368-0797-2017-5-410-415.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to G. P. Zhigulev.

Additional information

Translated from Metallurg, Vol. 64, No. 4, pp. 66–70, April, 2020.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Zhigulev, G.P., Skripalenk, M.N., Fadeev, V.A. et al. Modeling of Deformation Zone during Plate Stock Molding in Three-Roll Plate Bending Machine. Metallurgist 64, 348–355 (2020). https://doi.org/10.1007/s11015-020-01002-y

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11015-020-01002-y

Keywords

Navigation