This article discusses the solution to the urgent problem of increasing productivity and reducing the energy consumption of broad strip hot rolling mills (BSHRMs) while improving the quality of rolled products. The technological capabilities of spray cooling and the use of cooling rollers whose cavities are filled with aluminum or copper balls are analyzed. The roller-cooling method is shown to have a higher prospect of solving the formulated problem, because it features good observability of the operational state of equipment, is environmental friendly, allows to improve the quality of rolled products, reduces the need for expensive reagents for cleaning the cooler, reduces energy costs by at least 50%, and allows the use of heat released by hot billets.
Similar content being viewed by others
References
S. V. Lukin, N.I. Shestakov, and Yu.V. Antonova, “Improving the solidification, cooling and heating modes of steel ingots using simulation,” Metallurg, No. 9, 107–110 (2014).
A. M. Katz, M. V. Kudin, and R. L. Shatalov, “The study of heat transfer and solidification of the strip during the rolling from the molten condition of low-alloyed zinc,” Tsvetnyye Metally, No. 9, 80–85 (2002).
R. L. Shatalov, A. M. Katz, and V. L. Ziselman, “Creation and modernization of a production line combining melting, casting and rolling from the molten condition of low-alloyed zinc alloy,” Electrometallurgiya, No. 11, 31–40 (2017).
S. V. Lukin, A. N. Kibardin, S. E. Sidorenkova, and A. A. Kochkin, “Optimization of modes of heating and thermostatting of slabs during hot charge in heating furnaces,” Vest. Cherep. Gos. Un-ta, No. 3 (72), 7–11 (2016).
Z. G. Salikhov, A. L. Genkin, and T. A. Koinov, “Cooling control flat-rolled products,” J. Chem. Technol. Metall.,52, No. 2, 193–198 (2017).
Z. G. Salikhov, E. N. Ishmetiev, R. T. Gazimov, A. G. Glebov, V. P. Romanenko, K. Z. Salikhov, A. N. Pitkin, and V. Yu. Avdonin, Patent for the Invention of the Russian Federation No. 2422242 with Priority from 29.04.09, IPC B22D 11/22. The Method of Cooling Billets on Continuous Casting Machines.; publ. 21.01.2011. Bull. No. 18.
V. V. Moshkunov and A. M. Stolyarov, “The essence of the method of soft reduction of slab continuously cast billet,” in: V. M. Kolokoltsev (editor), Interregional Collection of Research Papers “Theory and Technology of Metallurgical Production,”12, Magnitogorsk, Publishing house G. I. Nosov Magnitogorsk State Technical University (2012), pp. 59–65.
R. L. Shatalov, T.A. Koinov, and N.N. Litvinova, Automation of Technological Processes for Rolling and Heat Treatment of Metals and Alloys [in Russian], Metallurgizdat, Moscow (2010).
R. L. Shatalov and A. L. Genkin, Automation of the Hot Rolling Process of Flat Metal [in Russian], Publishing house of the Moscow State University, Moscow (2009).
Yu. D. Zheleznov, G. G. Grigoryan, and M. I. Psel, Systemic Basis for the Intensification of the Production of Wide Strip Steel [in Russian], Metallurgiya, Moscow (1986).
R. L. Shatalov and A. L. Genkin, “Operation of sheet rolling technological complex, ensuring minimization of energy consumption,” Metallurg, No. 9, 31–34 (2008).
Author information
Authors and Affiliations
Corresponding author
Additional information
A. L. Genkin is deceased.
Translated from Metallurg, Vol. 64, No. 1, pp. 39–45, January, 2020.
Rights and permissions
About this article
Cite this article
Salikhov, Z.G., Genkin, A.L. The Use of Roller-Cooling Method for Implementing Through Technology in Casting and Rolling for High-Quality Wide-Strip Steel Manufacture. Metallurgist 64, 36–44 (2020). https://doi.org/10.1007/s11015-020-00963-4
Received:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11015-020-00963-4