Skip to main content

Advertisement

SpringerLink
Log in

Resources-Saving Technology for Recycling Off-Grade Waste Products Cast from Superalloys

  • Published:
Metallurgist Aims and scope

Research results are used to develop a resources-saving technology that can be used to obtain cast charge-grade semifinished products of superalloys from materials which consist of up to 100% off-grade waste products (scrap, etc.). The technology can use all types of wastes in recycling the alloys through refining, saves costly and scarce alloying metals, and reduces the production cost of the alloys without affecting their quality.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3

Similar content being viewed by others

References

  1. E. N. Kablov, “Strategic directions of growth in materials use and material recycling technologies up to the year 2030,” in: Aviation Materials and Technologies: Commem. Sci.-Techn. Conf., Suppl. to J. Aviats. Mater. Tekhnol., VIAM, Moscow (2012), pp. 7–17.

    Google Scholar 

  2. V. V. Sidorov, V. E. Rigin, and D. E. Kablov, “Features of a technology for making and casting modern nickel superalloys,” Vest. MGTU im. N. E. Baumana, Ser. Mashinostr., No. SP2, 68–78 (2011).

  3. V. V. Sidorov, V. E. Rigin, A. V. Goryunov, and D. E. Kablov, “Highly efficient technologies and modern equipment for obtaining cast semifinished products made of superalloys for use as charge materials,” Metallurg, No. 5, 26–30 (2012).

  4. E. N. Kablov, V. V. Sidorov, D. E. Kablov, et al., “Modern technologies for obtaining cast bar-shaped semifinished products made of a new generation of superalloys,” in: Aviation Materials and Technologies: Commem. Sci.-Techn. Conf., Suppl. to J. Aviats. Mater. Tekhnol., VIAM, Moscow (2012), pp. 97–105.

    Google Scholar 

  5. V. V. Sidorov, V. E. Rigin, and D. E. Kablov, “Setting up the production of cast bar-shaped semifinished products made of modern nickel superalloys,” Lit. Proizvod., No. 10, 2–5 (2011).

  6. E. N. Kablov, V. V. Sidorov, and V. E. Rigin, Patent No. 2392338 RF, IPC C22C1/02, “Method of Producing Cast Superalloys Based on Nickel,” subm. 06.03.2009, publ. 06.20.2010.

  7. E. N. Kablov, O. G. Ospennikova, V. V. Sidorov, and V. E. Rigin, “Production of cast bar-shaped (charge-grade) semifinished products composed of modern high-strength nickel foundry alloys,” in: Proc. Sci.-Tech. Conf. Devot. 310th Anniversary of Ural Metallurgy and the Creation of a Research and Development Center for Metallurgy and Heavy Machine Construction, Izd. Nauka Servis, Ekaterinburg (2011), Vol. 1, pp. 31–38.

    Google Scholar 

  8. D. E. Kablov, V. V. Sidorov, and P. G. Min, “Effect of impurity nitrogen on the structure of single crystals of nickel superalloy ZhS30-VI and the development of efficient methods of refining it,” Aviats. Mater. Tekhnol., No. 2, 32–36 (2012).

  9. D. E. Kablov and V. V. Sidorov, “Nitrogen in monocrystalline superalloys,” Lit. Proizvod., No 3, 6–8 (2012).

  10. D. E. Kablov, E. B. Chabina, V. V. Sidorov, and P. G. Min, “Study of the effect of nitrogen on the structure and properties of single crystals of cast superalloy ZhS30-VI,” MiTOM, No. 8, 3–7 (2013).

  11. D. E. Kablov, M. S. Belyaev, V. V. Sidorov, and T. I. Komarova, “Study of the effect of impurity nitrogen on the low-cycle fatigue of single crystals of nickel superalloy ZhS30-VI,” MiTOM, No. 7, 46–47 (2012).

  12. Yuan Chao, Yin Fengshi, et al., “Effect of phosphorus on microstructure and high temperature properties of a cast Ni-base superalloy,” J. Mater. Sci. Technol., 18, No. 6, 555–557 (2002).

    Google Scholar 

  13. HV Zhuanggi, Song Hongwei, et al., “Effect of phosphorus on microstructure and creep property of IN 718 superalloy,” J. Mater. Sci. Technol., 21, Suppl., 73–76 (2005).

    Google Scholar 

  14. E. N. Kablov, I. L. Svetlov, and N. V. Petrushin, “Nickel superalloys alloyed with ruthenium,” Aviation Materials and Technologies, Iss. High-Rhenium Superalloys and Technology and Equipment for Making the Alloys and Casting Monocrystalline Turbine Vanes for Gas-Turbine Engines, VIAM, Moscow (2004), pp. 80–90.

    Google Scholar 

  15. E. N. Kablov, N. V. Petrushin, and E. A. Elyutin, “Monocrystalline superalloys for gas-turbine engines,” Vestn. MGTU im. N. E. Bauman, Ser. Mashinostr., No. SP2, 38–52 (2011).

  16. B. S. Lomberg, S. V. Ovsepyan, and M. M. Bakradze, “Aspects of the alloying and heat treatment of nickel superalloys for the disks of the new generation of gas-turbine engines,” Aviats. Mater. Tekhnol., No. 2, 3–8 (2010).

  17. E. N. Kablov, Yu. A. Bondarenko, and D. E. Kablov, “Structural features and heat-resistance properties of <001> single crystals of a high-rhenium nickel superalloy obtained by high-gradient directional crystallization,” Aviats. Mater. Tekhnol., No. 4, 25–32 (2011).

  18. E. N. Kablov, Yu. A. Bondarenko, A. B. Echin, and V. A. Surova, “Development of a process for directional crystallization of gas-turbine-engine vanes made of superalloys with a monocrystalline structure and a composite structure,” Aviats. Mater. Tekhnol., No. 1, 3–8 (2012).

Download references

Author information

Authors and Affiliations

  1. State Research Center of the Russian Federation – All-Russia Research Institute of Aviation Materials (VIAM), Moscow, Russia

    V. V. Sidorov, V. E. Rigin, A. V. Goryunov & P. G. Min

Authors
  1. V. V. Sidorov
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. V. E. Rigin
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. A. V. Goryunov
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. P. G. Min
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to V. V. Sidorov.

Additional information

Translated from Metallurg, No. 5, pp. 35–39, May, 2014.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Sidorov, V.V., Rigin, V.E., Goryunov, A.V. et al. Resources-Saving Technology for Recycling Off-Grade Waste Products Cast from Superalloys. Metallurgist 58, 360–366 (2014). https://doi.org/10.1007/s11015-014-9916-0

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11015-014-9916-0

Keywords

Search

Navigation