We study the influence of the depth of a surface defect and its shape factor on the probability of fracture of a superheater collector made of 12Kh1MF steel after operation for 1.785 · 105h. We plot the dependences of the probability of fracture for a model of the collector weakened by a partially circular crack on its inner surface on the depth of the defect under the conditions of static loading, stress corrosion cracking, and cyclic loading. It is shown that the probability of fracture of the superheater collector increases with the crack depth and the value of the shape factor.
Similar content being viewed by others
References
V. Hlad’o and A. Sobchak, “Damage to the structure of steel of a superheater collector under operating conditions,” Visn. Ternopil. Derzh. Tekh. Univ., No. 1, 27–31 (2010).
I. Dzioba, “Failure assessment analysis of pipelines for heat and power generating plants according to the SINTAP procedures,” Int. J. Press. Vessels Piping, 82, 787–796 (2005).
P. V. Yasniy, V. B. Hlado, V. B. Hutsaylyuk, and T. Vuherer, “Microcrack initiation and growth in heat-resistant 15Kh2MFA steel under cyclic deformation,” Fatigue Fract. Eng. Mater. Struct., 28, No. 4, 391–397 (2005).
V. Yasniy, P. Maruschak, O. Yasniy, and Y. Lapusta, “On thermally induced multiple cracking of a surface: an experimental study,” Int. J. Fract., 181, No. 2, 293–300 (2013).
O. Yasnii, T. Vuherer, V. Yasnii, et al., “Estimation of the in-service degradation of the material of a superheater collector of thermal power plant,” Visnyk Ternopil. Nats. Tekh. Univ., 16, No. 1, 7–15 (2011).
P. V. Yasnii, V. B. Hlad’o, I. B. Okipnyi, and O. T. Tsyrul’nyk, “Microstructure and fracture stresses of plastically deformed and hydrogenated heat-resistant 15Kh2MFA steel,” Fiz.-Khim. Mekh. Mater., 44, No. 3, 118–121 (2008); English translation: Mater. Sci., 44, No. 3, 441–445 (2008).
H. M. Nykyforchyn, K.-J. Kurzydlowski, and E. Lunarska, “Hydrogen degradation of steels in long-term service conditions,” in: S. Shipilov (editor), Environment-Induced Cracking of Materials, Vol. 2: Prediction, Industrial Developments and Evaluations, Elsevier (2008), pp. 349–361.
H. Nykyforchyn, E. Lunarska, O. Tsyrulnyk, et al., “Effect of the long-term service of the gas pipeline on the properties of the ferrite-pearlite steel,” Mater. Corros., No. 9, 716–725 (2009).
O. Yasnii, V. Brevus, V. Yasnii, and Yu. Lapusta, “Estimation of the limiting state of a model of superheater collector of thermal power plant by the R6 approach,” Visnyk Ternopil. Nats. Tekh. Univ., 72, No. 4, 132–140 (2013).
V. Yasnii, V. Brevus, and P. Marushchak, “Procedure and some results of the investigation of slow deformation and fracture of heat-resistant steel,” Visn. Ternopil. Nats. Tekh. Univ., 69, No. 1, 7–13 (2013).
Standard Test Method for Measurement of Fracture Toughness: ASTM E1820-08a, American Society for Testing and Materials (ASTM) International, West Conshohocken, PA, USA (2008).
O. Yasnii, V. Brevus, and V. Nemchenko, “Effect of temperature on the cyclic crack resistance of the steel of a superheater collector,” Visn. Ternopil. Nats. Tekh. Univ., 68, No. 4, 35–41 (2012).
Standard Test Method for Plane-Strain Fracture Toughness of Metallic Materials: ASTM E 399-90, Annual Book of ASTM Standards, Philadelphia, V. 03.01.
O. Tsyrul’nyk and I. Okipnyi, “Effect of hydrogen and plastic deformation on the cleavage stress of heat-resistant steel,” Visn. Ternopil. Derzh. Tekh. Univ., 11, No. 1, 5–11 (2006).
V. Yasnii, “Effect of hydrogenation on the slow deformation and fracture of heat-resistant steel,” Visn. Ternopil. Nats. Tekh. Univ., 71, No. 3, 264–271 (2013).
P. Delfin, Limit Load Solutions for Cylinders with Circumferential Cracks Subjected to Tension and Bending, SAQ/FoU-Report 96/05, SAQ Kontroll AB, Stockholm, Sweden (1997), p. 14.
H. Pysarenko, O. L. Kvitka, and E. S. Umans’kyi, Strength of Materials: A Textbook [in Ukrainian], Vyshcha Shkola, Kyiv (1993).
S. Chapuliot, M. H. Lacire, and P. Le Delliou, “Stress intensity factors for internal circumferential cracks in tubes over a wide range of radius over thickness ratio,” Fatigue Fract. High Temper. Des. Methods Press. Vessels Piping, 365, 95–106 (1998).
R6: Assessment of the Integrity of Structures Containing Defects. Revision 4, Amendment 2, British Energy, Gloucester (2003).
I. Milne, R. A. Ainsworth, A. R. Dowling, and A. T. Stewart, “Assessment of the integrity of structures containing defects,” Int. J. Press. Vessels Piping, 32, No. 1–4, 3–104 (1988).
R. Rackwitz, “Reliability analysis—review and some perspectives,” Struct. Safety, 23, No. 4, 365–395 (2001).
S. Rahman and J. S. Kim, “Probabilistic fracture mechanics for nonlinear structures,” Int. J. Press. Vessels Piping, 78, No. 4, 261–269 (2001).
P. Dillström, “ProSINTAP—A probabilistic program implementing the SINTAP assessment procedure,” Eng. Fract. Mech., 67, No. 6, 647–668 (2000).
A. C. Bannister (editor), Structural Integrity Assessment Procedures for European Industry, SINTAP, Final Report, Report BE95-1426/FR, British Steel, Rotherham, UK (1999), p. 75.
Author information
Authors and Affiliations
Corresponding author
Additional information
Translated from Fizyko-Khimichna Mekhanika Materialiv, Vol. 50, No. 3, pp. 63–68, May–June, 2014.
Rights and permissions
About this article
Cite this article
Yasnii, O.P., Sobchak, A.R. & Yasnii, V.P. Estimation of the Probability of Fracture of the Superheater Collector of a Thermal Power Plant. Mater Sci 50, 381–387 (2014). https://doi.org/10.1007/s11003-014-9730-7
Received:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11003-014-9730-7