Skip to main content
Log in

Estimation of the Probability of Fracture of the Superheater Collector of a Thermal Power Plant

  • Published:
Materials Science Aims and scope

We study the influence of the depth of a surface defect and its shape factor on the probability of fracture of a superheater collector made of 12Kh1MF steel after operation for 1.785 · 105h. We plot the dependences of the probability of fracture for a model of the collector weakened by a partially circular crack on its inner surface on the depth of the defect under the conditions of static loading, stress corrosion cracking, and cyclic loading. It is shown that the probability of fracture of the superheater collector increases with the crack depth and the value of the shape factor.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3

Similar content being viewed by others

References

  1. V. Hlad’o and A. Sobchak, “Damage to the structure of steel of a superheater collector under operating conditions,” Visn. Ternopil. Derzh. Tekh. Univ., No. 1, 27–31 (2010).

  2. I. Dzioba, “Failure assessment analysis of pipelines for heat and power generating plants according to the SINTAP procedures,” Int. J. Press. Vessels Piping, 82, 787–796 (2005).

    Article  Google Scholar 

  3. P. V. Yasniy, V. B. Hlado, V. B. Hutsaylyuk, and T. Vuherer, “Microcrack initiation and growth in heat-resistant 15Kh2MFA steel under cyclic deformation,” Fatigue Fract. Eng. Mater. Struct., 28, No. 4, 391–397 (2005).

    Article  Google Scholar 

  4. V. Yasniy, P. Maruschak, O. Yasniy, and Y. Lapusta, “On thermally induced multiple cracking of a surface: an experimental study,” Int. J. Fract., 181, No. 2, 293–300 (2013).

    Article  Google Scholar 

  5. O. Yasnii, T. Vuherer, V. Yasnii, et al., “Estimation of the in-service degradation of the material of a superheater collector of thermal power plant,” Visnyk Ternopil. Nats. Tekh. Univ., 16, No. 1, 7–15 (2011).

    Google Scholar 

  6. P. V. Yasnii, V. B. Hlad’o, I. B. Okipnyi, and O. T. Tsyrul’nyk, “Microstructure and fracture stresses of plastically deformed and hydrogenated heat-resistant 15Kh2MFA steel,” Fiz.-Khim. Mekh. Mater., 44, No. 3, 118–121 (2008); English translation: Mater. Sci., 44, No. 3, 441–445 (2008).

    Article  Google Scholar 

  7. H. M. Nykyforchyn, K.-J. Kurzydlowski, and E. Lunarska, “Hydrogen degradation of steels in long-term service conditions,” in: S. Shipilov (editor), Environment-Induced Cracking of Materials, Vol. 2: Prediction, Industrial Developments and Evaluations, Elsevier (2008), pp. 349–361.

  8. H. Nykyforchyn, E. Lunarska, O. Tsyrulnyk, et al., “Effect of the long-term service of the gas pipeline on the properties of the ferrite-pearlite steel,” Mater. Corros., No. 9, 716–725 (2009).

  9. O. Yasnii, V. Brevus, V. Yasnii, and Yu. Lapusta, “Estimation of the limiting state of a model of superheater collector of thermal power plant by the R6 approach,” Visnyk Ternopil. Nats. Tekh. Univ., 72, No. 4, 132–140 (2013).

    Google Scholar 

  10. V. Yasnii, V. Brevus, and P. Marushchak, “Procedure and some results of the investigation of slow deformation and fracture of heat-resistant steel,” Visn. Ternopil. Nats. Tekh. Univ., 69, No. 1, 7–13 (2013).

    Google Scholar 

  11. Standard Test Method for Measurement of Fracture Toughness: ASTM E1820-08a, American Society for Testing and Materials (ASTM) International, West Conshohocken, PA, USA (2008).

  12. O. Yasnii, V. Brevus, and V. Nemchenko, “Effect of temperature on the cyclic crack resistance of the steel of a superheater collector,” Visn. Ternopil. Nats. Tekh. Univ., 68, No. 4, 35–41 (2012).

    Google Scholar 

  13. Standard Test Method for Plane-Strain Fracture Toughness of Metallic Materials: ASTM E 399-90, Annual Book of ASTM Standards, Philadelphia, V. 03.01.

  14. O. Tsyrul’nyk and I. Okipnyi, “Effect of hydrogen and plastic deformation on the cleavage stress of heat-resistant steel,” Visn. Ternopil. Derzh. Tekh. Univ., 11, No. 1, 5–11 (2006).

    Google Scholar 

  15. V. Yasnii, “Effect of hydrogenation on the slow deformation and fracture of heat-resistant steel,” Visn. Ternopil. Nats. Tekh. Univ., 71, No. 3, 264–271 (2013).

    Google Scholar 

  16. P. Delfin, Limit Load Solutions for Cylinders with Circumferential Cracks Subjected to Tension and Bending, SAQ/FoU-Report 96/05, SAQ Kontroll AB, Stockholm, Sweden (1997), p. 14.

    Google Scholar 

  17. H. Pysarenko, O. L. Kvitka, and E. S. Umans’kyi, Strength of Materials: A Textbook [in Ukrainian], Vyshcha Shkola, Kyiv (1993).

    Google Scholar 

  18. S. Chapuliot, M. H. Lacire, and P. Le Delliou, “Stress intensity factors for internal circumferential cracks in tubes over a wide range of radius over thickness ratio,” Fatigue Fract. High Temper. Des. Methods Press. Vessels Piping, 365, 95–106 (1998).

    Google Scholar 

  19. R6: Assessment of the Integrity of Structures Containing Defects. Revision 4, Amendment 2, British Energy, Gloucester (2003).

  20. I. Milne, R. A. Ainsworth, A. R. Dowling, and A. T. Stewart, “Assessment of the integrity of structures containing defects,” Int. J. Press. Vessels Piping, 32, No. 1–4, 3–104 (1988).

    Article  Google Scholar 

  21. R. Rackwitz, “Reliability analysis—review and some perspectives,” Struct. Safety, 23, No. 4, 365–395 (2001).

    Article  Google Scholar 

  22. S. Rahman and J. S. Kim, “Probabilistic fracture mechanics for nonlinear structures,” Int. J. Press. Vessels Piping, 78, No. 4, 261–269 (2001).

    Article  Google Scholar 

  23. P. Dillström, “ProSINTAP—A probabilistic program implementing the SINTAP assessment procedure,” Eng. Fract. Mech., 67, No. 6, 647–668 (2000).

    Article  Google Scholar 

  24. A. C. Bannister (editor), Structural Integrity Assessment Procedures for European Industry, SINTAP, Final Report, Report BE95-1426/FR, British Steel, Rotherham, UK (1999), p. 75.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to V. P. Yasnii.

Additional information

Translated from Fizyko-Khimichna Mekhanika Materialiv, Vol. 50, No. 3, pp. 63–68, May–June, 2014.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Yasnii, O.P., Sobchak, A.R. & Yasnii, V.P. Estimation of the Probability of Fracture of the Superheater Collector of a Thermal Power Plant. Mater Sci 50, 381–387 (2014). https://doi.org/10.1007/s11003-014-9730-7

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11003-014-9730-7

Keywords

Navigation