A method of computer processing of metallographic images of structures of materials that consists of the automatic (and, at the final stage, interactive) editing of images, localization of analyzed details, and their quantitative analysis is described. As an example, this method was applied to 12Kh1MF low-alloy steel after its operation for ~13⋅104 h at a main steam pipeline of a thermal power plant. We assessed the structures of a straight segment of the steam pipeline and a tension zone of its bend and the integral number and area occupied by carbides located along grain boundaries, using them as indices of degradation of the steel. By using the developed method, we show that the rate of degradation of the steel in the tension zone of the bend is higher than that on the straight segment of the steam pipeline. The metal near the external surfaces of pipes degrades to a larger extent than near the internal surfaces. This is explained by unequal creep resistances of different segments of the steam pipeline in operation.
Similar content being viewed by others
References
E. I. Krutasova, Reliability of the Metal of Power Equipment [in Russian], Énergoizdat, Moscow (1981).
T. G. Berezina, “Structural method for the determination of remaining lives of steam lines operating for a long time,” Teploénergetik, No. 3, 53–56 (1986).
H. V. Krechkovs’ka, “Structural changes in 15Kh1M1F steel exploited on a main steam pipeline of a steam power plant connected with shutdowns of a manufacturing process,” Metallofiz. Noveish. Tekhnol., Special Issue, 701–711 (2008).
O. Z. Student, “Influence of hydrogen on the mechanical properties of 15Kh2MFA reactor steel,” Mashynoznavstvo, No. 4, 23–29 (1999).
H. M. Nykyforchyn, O. Z. Student, B. P. Loniuk, and I. R. Dzioba, “Effect of ageing of steam pipeline steel on its fatigue crack growth resistance ,” in: F. Ellyin and J. W. Provan (editors), Progress in Mechanical Behaviour of Materials, Proc. of the 9th Int. Conf. on the Mechanical Behaviour of Materials ICM8 (May 16–21, 1999, Canada, Victoria), Vol. 1, Fleming Printing Ltd., Vicroria, (1999), pp. 398–403.
O. M. Romaniv, H. M. Nykyforchyn, I. R. Dzyuba, O. Z. Student, and B. P. Lonyuk, “Effect of damage in service of 12KhlMF steam-pipe steel on its crack resistance characteristics,” Fiz.-Khim. Mekh. Mater., 34, No. 1, 101–104 (1998); English translation: Mater. Sci., 34, No. 1, 110–114 (1998).
O. Z. Student, “Accelerated method for hydrogen degradation of structural steel,” Fiz.-Khim. Mekh. Mater., 34, No. 4, 45–52 (1998); English translation: Mater. Sci., 34, No. 4, 497–507 (1998).
V. A. Bišs and T. Wada, “Microstructural changes in 1Cr–0.5Mo steel after 20 years of service,” Metall. Mater. Trans. A., 16, No. 1, 109–114 (1985).
J. Dobrzański, M. Sroka, and A. Zieliński, “Methodology of classification of internal damage the steels during creep service,” J. Achiev. Mater. Manuf. Eng., 18, No. 1–2, 263–266 (2006).
J. Dobrzański, H. Krztoń, and A. Zieliński, “Development of the precipitation processes in low-alloy Cr–Mo type steel for evolution of the material state after exceeding the assessed lifetime,” J. Achiev. Mater. Manuf. Eng., 23, No. 2, 19–22 (2007).
A. Zieliński, J. Dobrzański, and G. Golański, “Estimation of the residual life of L17HMF cast steel elements after long-term service,” J. Achiev. Mater. Manuf. Eng., 34, No. 2, 137–144 (2009).
H. M. Nykyforchyn, O. Z. Student, H. V. Krechkovs’ka, and A. D. Markov, “Evaluation of the influence of shutdowns of a technological process on changes in the in-service state of the metal of main steam pipelines of thermal power plants,” Fiz.-Khim. Mekh. Mater., 46, No. 2, 45–54 (2010); English translation: Mater. Sci., 46, No. 2, 177–189 (2010).
O. P. Ostash, A. I. Kondyr, O. V. Vol’demarov, P. V. Hladysh, and M. V. Kucherenko, “Structural microdamageability of steels of the steam pipelines of thermal power plants,” Fiz.-Khim. Mekh. Mater., 45, No. 3, 13–22 (2009); English translation: Mater. Sci., 45, No. 3, 340–349 (2009).
O. P. Ostash, O. V. Vol’demarov, P. V. Hladysh, and A. D. Ivasyshyn, “Evaluation of the degradation of steels of steam pipelines according to their structural, mechanical, and electrochemical characteristics,” Fiz.-Khim. Mekh. Mater., 46, No. 4, 5–12 (2010); English translation: Mater. Sci., 46, No. 4, 431–439 (2010).
W. K. Pratt, Digital Image Processing, Wiley, New York (1978).
R. C. Gonzalez, R. E. Woods, and S. L. Eddins, Digital Image Processing Using MATLAB, Prentice Hall (2004).
L. Wojnar, K. Kurzydlowski, and J. Szala, Praktyka Analizy Obrazu, Polskie Towarzystwo Stereologiczne, Krakow (2002).
V. A. Nakhalov, Reliability of Bends of Pipes of Thermal Power Plants [in Russian], Énergoatomizdat, Moscow (1983).
Author information
Authors and Affiliations
Corresponding author
Additional information
Translated from Fizyko-Khimichna Mekhanika Materialiv, Vol.47, No.3, pp.109–115, May–June, 2011.
Rights and permissions
About this article
Cite this article
Vorobel’, R.A., Zhuravel’, I.M., Svirs’ka, L.M. et al. Automatic selection and quantitative analysis of carbides on grain boundaries of 12Kh1MF steel after operation at a steam pipeline of a thermal power plant. Mater Sci 47, 393–400 (2011). https://doi.org/10.1007/s11003-011-9408-3
Received:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11003-011-9408-3