Abstract
The experiments of rapid thermal pyrolysis and catalytic pyrolysis of high density polyethylene (HDPE) were carried out using Py-GC/MS. The distribution of products of rapid pyrolysis and the influence of Fluid Catalytic Cracking catalyst on pyrolysate production were studied both qualitatively and quantitatively at the temperature of 500 °C. The corresponding reaction paths were proposed based on the experimental results. The results demonstrated that olefin production accounts for more than 70 mass% in the products of C7–C40, and remaining products were alkanes, diolefins and aromatics. At the presence of catalyst, product contents of C7–C12 increased from 16.39 to 20.59 mass%, and C33+ from 11.23 to 14.42 mass%, while C13–C32 decreased from 72.22 to 61.45 mass%. The distinctive effects of catalyst on production of monoolefine and alkane were investigated, showing that the proportion of C7–C12 increased and C13–C32 decreased. For the production of diolefin (C7–C32), however, the inhibition of catalyst was found. The thermal and catalytic pyrolysis of HDPE can be reasonably explained using free radical mechanism and carbonium ion mechanism, respectively.
Similar content being viewed by others
References
Dhir A, Koshta N, Goyal RK, et al. Behavioral reasoning theory (BRT) perspectives on E-waste recycling and management. J Clean Prod. 2021;280:124269–81.
Shen M, Huang W, Chen M, et al. (Micro) plastic crisis: Un-ignorable contribution to global greenhouse gas emissions and climate change. J Clean Prod. 2020;254:120138–50.
Hazrat MA, Rasul MG, Khan MMK. A study on thermocatalytic degradation for production of clean transport fuel and reducing plastic wastes. Procedia Engineering. 2015;105:865–76.
The US Environmental Protection Agency (EPA) Assessing trends in Materials generation and management in the United States. Advancing Sustainable Materials Management. 2020 12.
Kehinde O, Ramonu OJ, Babaremu KO, Justin LD. Plastic wastes: environmental hazard and instrument for wealth creation in Nigeria. Heliyon. 2020;6(10):e05131.
E. M. Chomba. Pyrolysis of Waste Plastic into Chemicals as an Alternative to Combustion [D]. Master’s dissertation of Stellenbosch University. 2018
Miandad R, Barakat MA, Aburiazaiza AS, Rehan M, Ismail IM, Nizami AS. Effect of plastic waste types on pyrolysis liquid oil. Int Biodeterior Biodegrad. 2017;119:239–52.
Areeprasert C, Asingsamanunt J, Srisawat S, et al. Municipal plastic waste composition study at transfer station of bangkok and possibility of its energy recovery by pyrolysis. Energy Procedia. 2017;107:222–6.
AlMaaded MA, Madi NK, Hodzic A, et al. Influence of additives on recycled polymer blends. J Therm Anal Calorim. 2014;115:811–21.
Abbas-Abadi MS, Haghighi MN, Yeganeh H, et al. The effect of melt flow index, melt flow rate, and particle size on the thermal degradation of commercial high density polyethylene powder. J Therm Anal Calorim. 2013;114:1333–9.
Zhao Y, Yang X, Fu Z, et al. Synergistic effect of catalytic co-pyrolysis of cellulose and polyethylene over HZSM-5. J Therm Anal Calorim. 2020;140:363–71.
Miskolczi N, Angyal A, Bartha L, et al. Fuels by pyrolysis of waste plastics from agricultural and packaging sectors in a pilot scale reactor. Fuel Process Technol. 2009;90:1032–40.
Jung S-H, Cho M-H, Kang B-S, et al. Pyrolysis of a fraction of waste polypropylene and polyethylene for the recovery of BTX aromatics using a fluidized bed reactor. Fuel Process Technol. 2010;91:277–84.
Vouvoudi EC, Vouvoudi EC. Pyrolytic degradation of common polymers present in packaging materials. J Therm Anal Calorim. 2019;138:2683–9.
Sharuddin SDA, Abnisa F, Daud WMAW, Aroua MK. A review on pyrolysis of plastic wastes. Energ Convers Manag. 2016;115:308–26.
Al-Salem SM. Valorisation of end of life tyres (ELTs) in a newly developed pyrolysis fixed bed batch process. Process Saf Environ. 2020;138:167–75.
Abbas-Abadi MS, Van Geem KM, Fathi M, Bazgir H, Ghadiri M. The pyrolysis of oak with polyethylene, polypropylene and polystyrene using fixed bed and stirred reactors and TGA instrument. Energy. 2021;232:121085.
Al-Salem SM, Antelava A, Constantinou A, et al. A review on thermal and catalytic pyrolysis of plastic solid waste (PSW). J Environ Manag. 2017;197:177–98.
Bai M, Liu Y, Liu L, et al. Kinetics of polyethylene pyrolysis in the atmosphere of ethylene. J Therm Anal Calorim. 2021;144:383–91.
Caldeira VPS, Santos AGD, Oliveira DS, et al. Polyethylene catalytic cracking by thermogravimetric analysis. J Therm Anal Calorim. 2017;130:1939–51.
Paula TP, Marques MFV, Marques MRC. Influence of mesoporous structure ZSM-5 zeolite on the degradation of Urban plastics waste. J Therm Anal Calorim. 2019;138:3689–99.
Vouvoudi EC, Achilias DS. Polymer packaging waste recycling: study of the pyrolysis of two blends via TGA. J Therm Anal Calorim. 2020;142:1891–5.
Arabiourrutia M, Elordi G, Lopez G, et al. Characterization of the waxes obtained by the pyrolysis of polyolefin plastics in a conical spouted bed reactor. J Anal Appl Pyrol. 2012;94:230–7.
Al-Salem SM. Thermal pyrolysis of high density polyethylene (HDPE) in a novel fixed bed reactor system for the production of high value gasoline range hydrocarbons (HC). Process Saf Environ. 2019;127:171–9.
Ding Z, Chen H, Liu J, et al. Pyrolysis dynamics of two medical plastic wastes: drivers, behaviors, evolved gases, reaction mechanisms, and pathways. J Hazard Mater. 2021;402:123472–85.
Sarker M, Ronghou Liu M, Rahman M, et al. Impact of acid-modified ZSM-5 on hydrocarbon yield of catalytic copyrolysis of poplar wood sawdust and high-density polyethylene by Py-GC/MS analysis. J Energy Inst. 2020;93:2435–43.
del Remedio Hernández M, García ÁN, Marcilla A. Catalytic flash pyrolysis of HDPE in a fluidized bed reactor for recovery of flue-like hydrocarbons. J Anal Appl Pyrol. 2007;78:272–81.
Almustapha MN, Farooq M, Andresen JM. Sulphated zirconia catalysed conversion of high density polyethylene to value-added products using a fixed-bed reactor. J Anal Appl Pyrol. 2017;125:296–303.
Marcilla A, Beltrán MI, Navarro R. Evolution of products during the degradation of polyethylene in a batch reactor. J Anal Appl Pyrol. 2009;86:14–21.
López A, de Marco I, Caballero BM, et al. Influence of time and temperature on pyrolysis of plastic wastes in a semi-batch reactor. Chem Eng J. 2011;173:62–71.
Collett CH, McGregor J. Things go better with coke: the beneficial role of carbonaceous deposits in heterogeneous catalysis. Catal Sci Technol. 2016;6:363–78.
Hernández MR, García ÁN, Marcilla A. Catalytic flash pyrolysis of HDPE in a fluidized bed reactor for recovery of fuel-like hydrocarbons. J Anal Appl Pyrol. 2007;78:272–81.
Katsuhide Murata Y, Hirano YS, et al. Basic study on continuous flow reactor for thermal degradation of polymers. J Anal Appl Pyrol. 2002;65:71–90.
Bockhorn H, Hornung A, Hornung U, et al. Kinetic study on the thermal degradation of polypropylene and polyethylene. J Anal Appl Pyrol. 1999;48:93–109.
Kotrel S, Knözinger H, Gates BC. The Haag-Dessau mechanism of protolytic cracking of alkanes. Micropor Mesopor Mat. 2000;35–36:11–20.
Narbeshuber TF, Brait A, Seshan K, et al. The influence of extraframework aluminum on H-FAU catalyzed cracking of light alkanes. Appl Catal A-Gen. 1996;146:119–29.
Brait A, Koopmans A, Weinstabe H, et al. Hexadecane Conversion in the Evaluation of Commercial Fluid Catalytic Cracking Catalysts. Ind Eng Chem Res. 1998;37:873–81.
Tung SE, McIninch E. Zeolitic aluminosilicate: Seuface ionic diffusion, dynamic field, and catalytic activity with hexane on CaY. J Catal. 1968;10:166–74.
Corma A, Planelles J, Sánchez-Marín J, et al. The role of different types of acid site in the cracking of alkanes on zeolite catalysts. J Catal. 1985;93:30–7.
Gaurh P, Pramanik H. A novel approach of solid waste management via aromatization using multiphase catalytic pyrolysis of waste polyethylene. Waste Manag. 2018;71:86–96.
Castaño P, Elordi G, Olazar M, et al. Insights into the coke deposited on HZSM-5, Hβ and HY zeolites during the cracking of polyethylene. Appl Catal B-Environ. 2011;104:91–100.
Zhang C, Kwak G, Park HG, et al. Light hydrocarbons to BTEX aromatics over hierarchical HZSM-5: Effects of alkali treatment on catalytic performance. Micropor Mesopor Mat. 2019;276:292–301.
Sheykhi S, Pedrood K, Amanlou M, et al. Synthesis of chromene-fused heterocycles by the intramolecular-diels-alder reaction: an overview. Tetrahedron. 2021;102:132524–43.
Wang J, Jiang J, Sun Y, et al. Heterogeneous diels-alder tandem catalysis for converting cellulose and polyethylene into BTX. J Hazard Mater. 2021;414:125418–27.
Funding
This funding was provided by National Key Research and Development Program of china: high-value utilization technology and demonstration of urban organic solid waste, 2019YFC1906305, Jianhua Zhu.
Author information
Authors and Affiliations
Contributions
The author contributions section is as follows: LY is the first author who designed the method, carried out the experiments, processed the data, analyzed the results, and wrote this paper. JZ is the corresponding author who funded this topic, and participated in the result analysis and paper revision process. SL participated in the whole process of method establishment, result analysis, and paper writing. YM provided constructive suggestions on analysis of reaction mechanism. And he revised this paper. CY is the other corresponding author who funded this topic. And he revised this paper.
Corresponding author
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Yao, L., Zhu, J., Li, S. et al. Analysis of liquid products and mechanism of thermal/catalytic pyrolysis of HDPE. J Therm Anal Calorim 147, 14257–14266 (2022). https://doi.org/10.1007/s10973-022-11745-2
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10973-022-11745-2