Skip to main content
Log in

Microstructure and phase characterizations of fly ash cements by alkali activation

  • Published:
Journal of Thermal Analysis and Calorimetry Aims and scope Submit manuscript

Abstract

Microstructure and phase characterizations of fly ash cement by alkali activation were investigated. High calcium fly ash (FA) at 70%, 80%, 90% and 100% by mass of binders was used in combination with Portland cement (PC), thus producing alkali-activated fly ash cements with some part of Portland cement and geopolymer (at 100%FA). Alkali solutions (Na2SiO3 and NaOH) were used as activators at alkali liquid/binder of 0.65, and Na2SiO3/NaOH ratio used was 0.67. Samples were cured at 23 °C (55% RH) and 60 °C (95% RH). The results showed that curing temperature significantly affects the reacted products. By curing at higher temperature ≈ 60 °C, a denser structure due to high-temperature curing plays a crucial role in terms of producing more semi-crystalline (N–A–S–H) structure as characterized by X-ray diffraction. Moreover, higher-temperature curing gave higher compressive strength than curing at 23 °C in all mixes. Optimum compressive strength obtained at 23 °C and 60 °C curing samples was found in 80FA20PC and 100FA samples, respectively. Thermal analysis results showed that N–A–S–H/(N, C)–A–S–H was detected in all mixes. Scanning electron microscope and energy-dispersive X-ray showed elements belong to N–A–S–H and (N, C)–A–S–H phases.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5

Similar content being viewed by others

References

  1. Schneider M, Romer M, Tschudin M, Bolio H. Sustainable cement production-present and future. Cem Concr Res. 2011;41:642–50.

    Article  CAS  Google Scholar 

  2. Pundiene I, Kicaite A, Pranckeviciene J. Impact of different types of plasticizing admixtures on the rheological properties and hydration of blended cements. J Therm Anal Calorim. 2016;123:1099–109.

    Article  CAS  Google Scholar 

  3. Kuzielova E, Zemlicka M, Novotny R, Palou MT. Middle stage of Portland cement hydration influenced by different portions of silica fume, metakaolin and ground granulated blast furnace slag. J Therm Anal Calorim. 2019;138:4119–26.

    Article  CAS  Google Scholar 

  4. Askarian M, Tao Z, Samali B, Adam G, Shuaibu R. Mix composition and characterisation of one-part geopolymers with different activators. Constr Build Mater. 2019;225:526–37.

    Article  CAS  Google Scholar 

  5. Cohen E, Peled A, Bar-Nes G. Dolomite-based quarry-dust as a substitute for fly-ash geopolymers and cement pastes. J Clean Prod. 2019;235:910–9.

    Article  CAS  Google Scholar 

  6. Rifaai Y, Yahia A, Mostafa A, Aggoun S, Kadri EH. Rheology of fly ash-based geopolymer: effect of NaOH concentration. Constr Build Mater. 2019;223:583–94.

    Article  CAS  Google Scholar 

  7. Kumar R, Kumar S, Alex TC, Singla R. Mapping of calorimetric response for the geopolymerisation of mechanically activated fly ash. J Therm Anal Calorim. 2019;136:1117–33.

    Article  CAS  Google Scholar 

  8. Ramseyer CC, Kiamanesh R. Optimizing concrete mix designs to produce cost effective paving mixes. Oklahoma: University of Oklahoma; 2009.

    Google Scholar 

  9. Nochaiya T, Wongkeo W, Chaipanich A. Utilization of fly ash with silica fume and properties of Portland cement–fly ash–silica fume concrete. Fuel. 2010;89:768–74.

    Article  CAS  Google Scholar 

  10. Nath SK, Mukherjee S, Maitra S, Kumar S. Kinetics study of geopolymerization of fly ash using isothermal conduction calorimetry. J Therm Anal Calorim. 2017;127:1953–61.

    Article  CAS  Google Scholar 

  11. Davidovits J, Davidovits R, Davidovits M. Geopolymeric cement based on fly ash and harmless to use. China patent CN 200780028639. 2012.

  12. Swanepoel JC, Strydom CA. Utilisation of fly ash in a geopolymeric material. Appl Geochem. 2002;17:1143–8.

    Article  CAS  Google Scholar 

  13. Abdul Rahim RH, Rahmiati T, Azizli KA, Man Z, Nuruddin MK, Ismail L. Comparison of using NaOH and KOH activated fly ash-based geopolymer on the mechanical Properties. Mater Sci Forum. 2015;803:179–84.

    Article  Google Scholar 

  14. Hardjito D, Wallah SE, Sumajouw MJ, Vijaya Rangan B. On the development of fly ash-based geopolymer concrete. ACI Mater J. 2004;101:467–72.

    CAS  Google Scholar 

  15. Mokhort NA. The formation of structure and properties of the alkaline geocements, Tagunsbericht 14, Internationale Baustofftagung, Weimar, Germany. 1-0553-1-0560. 2000.

  16. Provis JL, Bernal SA. Geopolymers and related alkali-activated materials. Annu Rev Mater Res. 2014;44:299–327.

    Article  CAS  Google Scholar 

  17. Wang D, Wang Q, Fang Z. Influence of alkali activators on the early hydration of cement based binders under steam curing condition. J Therm Anal Calorim. 2017;130:1801–16.

    Article  CAS  Google Scholar 

  18. Pangdaeng S, Phoo-ngernkham T, Sata V, Chindaprasirt P. Influence of curing conditions on properties of high calcium fly ash geopolymer containing Portland cement as additive. Mater Des. 2014;53:269–74.

    Article  CAS  Google Scholar 

  19. Suwan T, Fan M. Influence of OPC replacement and manufacturing procedures on the properties of self-cured geopolymer. Constr Build Mater. 2014;73:551–61.

    Article  Google Scholar 

  20. Palomo A, Fernandez-Jimenez A, Kovalchuk G, Ordonez LM, Naranjo MC. Opc-fly ash cementitious systems: study of gel binders produced during alkaline hydration. J Mater Sci. 2007;42:2958–66.

    Article  CAS  Google Scholar 

  21. Kovalchuk G, Fernandez-Jimenez A, Palomo A. Alkali-activated fly ash: effect of thermal curing conditions on mechanical and microstructural development—part II. Fuel. 2007;86:315–22.

    Article  CAS  Google Scholar 

  22. ASTM C109. Standard test method for compressive strength of hydraulic Cement Mortars (Using 2-in. or 50-mm Cube Specimens). West Conshohocken: American society for testing and materials; 2001.

  23. Phoo-ngernkham T, Chindaprasirt P, Sata V, Pangdaeng S, Sinsiri T. Properties of high calcium fly ash geopolymer pastes with Portland cement as an additive. Int J Min Met Mater. 2013;20:214–20.

    Article  CAS  Google Scholar 

  24. Yip CK, Lukey GC, Provis JL, van Deventer JSJ. Effect of calcium silicate sources on geopolymerisation. Cem Concr Res. 2008;38:554–64.

    Article  CAS  Google Scholar 

  25. Palomo A, Grutzeck MW, Blanco MT. Alkali-activated fly ashes a cement for the future. Cem Concr Res. 1999;29:1323–9.

    Article  CAS  Google Scholar 

  26. Kong Y, Wang P, Liu S. Compressive strength development and hydration of cement–fly ash composite treated with microwave irradiation. J Therm Anal Calorim. 2019;138:123–33.

    Article  CAS  Google Scholar 

  27. Mejia JM, Rodriguez E, Gutierrez RMD, Gallego N. Preparation and characterization of a hybrid alkaline binder based on a fly ash with no commercial value. J Clean Prod. 2015;104:346–52.

    Article  CAS  Google Scholar 

  28. Zhou W, Yan C, Duan P, Liu Y, Zhang Z, Qiu X, Li D. A comparative study of high-and low-Al2O3 fly ash based-geopolymer: the role of mix proportion factors and curing temperature. Mater Des. 2016;93:63–74.

    Article  Google Scholar 

  29. García-Lodeiro I, Fernandez-Jimenez A, Palomo A. Variation in hybrid cements over time. Alkaline activation of fly ash—Portland cement blends. Cem Concr Res. 2013;52:112–22.

    Article  Google Scholar 

  30. Obonyo E, Kamseu E, Melo UC, Leonelli C. For sustainable cementitious composites: a review. Sustainability. 2011;3:410–23.

    Article  Google Scholar 

  31. Gharzouni A, Vidal L, Essaidi N, Joussein E, Rossignol S. Recycling of geopolymer waste: influence on geopolymer formation and mechanical properties. Mater Des. 2016;94:221–9.

    Article  CAS  Google Scholar 

  32. Somna K, Jaturapitakkul C, Kajitvichyanukul P, Chindaprasirt P. NaOH-activated ground fly ash geopolymer cured at ambient temperature. Fuel. 2011;90:2118–24.

    Article  CAS  Google Scholar 

  33. García-Lodeiro I, Cristelo N, Palomo A, Fernández-Jiménez A. Use of industrial by-products as alkaline cement activators. Constr Build Mater. 2020;253:1–11.

    Article  Google Scholar 

  34. Fernández-Jiménez A, Palomo A. Composition and microstructure of alkali activated fly ash binder: effect of the activator. Cem Concr Res. 2005;35:1984–92.

    Article  Google Scholar 

  35. Kong DLY, Sanjayan JG, Sagoe-Crentsil K. Comparative performance of geopolymers made with metakaolin and fly ash after exposure to elevated temperatures. Cem Concr Res. 2007;37:1583–9.

    Article  CAS  Google Scholar 

  36. Wilinska I, Pacewska B. Influence of selected activating methods on hydration processes of mixtures containing high and very high amount of fly ash: a review. J Therm Anal Calorim. 2018;133:823–43.

    Article  CAS  Google Scholar 

  37. Fernández-Jiménez A, Palomo A. New cementitious materials based on alkali-activated fly ash: performance at high temperatures. J Am Ceram Soc. 2008;91:3308–14.

    Article  Google Scholar 

Download references

Acknowledgements

The authors would like to express their gratitude for financial support from the Researchers and Research for Industry Grants: Master Sci. and Tech Grant (RRI Grant-MAG), and the Siam Research and Innovation Co., LTD. The authors also gratefully acknowledged Thailand Science Research and Innovation (TSRI) formerly known as the Thailand Research Fund (TRF) for the supports of the Research Scholar Award and the TRF Senior Research Scholar. This work was partially supported by Chiang Mai University.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Arnon Chaipanich.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Sanchindapong, S., Narattha, C., Piyaworapaiboon, M. et al. Microstructure and phase characterizations of fly ash cements by alkali activation. J Therm Anal Calorim 142, 167–174 (2020). https://doi.org/10.1007/s10973-020-10021-5

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10973-020-10021-5

Keywords

Navigation