Abstract
Nanocomposites, based on tetrabromo-bisphenol-A epoxy and aniline formaldehyde condensates, containing 5 and 10 % organically modified montmorillonite (O-MMT), were prepared. The morphologies of these nanocomposites were studied by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The influences of O-MMT on the dynamic cure kinetics, thermal stability, and mechanical properties were investigated by differential scanning calorimetry, thermogravimetric analysis, and non-destructive ultrasonic testing techniques. The XRD and SEM results indicated a good dispersion of O-MMT within the epoxy matrix. The relation between the activation energy, E a, and the degree of cure, α, for the examined systems was obtained by applying model-free isoconversional Kissinger–Akahira–Sunose method. As α increases, E a increases gradually, almost independent of the amount of O-MMT. The dynamic cure kinetics of the neat epoxy system as well as its nanocomposites were described by Šestàk–Berggren, [SB (m, n)], autocatalytic model. The O-MMT enhances the thermal stability of the examined epoxy system. The results of the mechanical properties indicated that the addition of O-MMT enhances the Young’s and shear elastic modulus and microhardness. The values of these parameters increase with increasing O-MMT loading.
Similar content being viewed by others
References
Gao JG, Zhao M, Yang LT. Kinetics of epoxy resin formation from bisphenol-S, tetrabromobisphenol-A, and epichlorohydrin. J Appl Polym Sci. 1997;63:1137–42.
John T, Lutz Jr. Thermoplastic polymer additives. New York: Marcel Dekker Inc; 1989. p. 112.
Gilman JW. Flammability and thermal stability studies of polymer-layered silicate (clay) nanocomposites. Appl Clay Sci. 1999;15:31–49.
Jang BN, Costache M, Wilkie CA. The relationship between thermal degradation behavior of polymer and the fire retardancy of polymer/clay nanocomposites. Polymer. 2005;46:10678–87.
Kiliaris P, Papaspyrides CD. Polymer/layered silicate (clay) nanocomposites: an overview of flame retardancy. Prog Polym Sci. 2010;35:902–58.
Pavlidou S, Papaspyrides CD. A review on polymer-layered silicate nanocomposites. Prog Polym Sci. 2008;33:1119–98.
Paul DR, Robeson LM. Polymer nanotechnology: nanocomposites. Polymer. 2008;49:3187–204.
Leszczynska A, Njuguna J, Pielichowski K, Banerjee JR. Polymer/montmorillonite nanocomposites with improved thermal properties: part I, factors influencing thermal stability and mechanisms of thermal stability improvement. Thermochim Acta. 2007;453:75–96.
Leszczynska A, Njuguna J, Pielichowski K, Banerjee JR. Polymer/montmorillonite nanocomposites with improved thermal properties: part II, thermal stability of montmorillonite nanocomposites based on different polymeric matrixes. Thermochim Acta. 2007;454:1–22.
Liu Y, Zhao M, Shen S, Gao J. Curing kinetics, thermal property, and stability of tetrabromo-bisphenol-A epoxy resin with 4,4′-diaminodiphenyl ether. J Appl Polym Sci. 1998;70:1991–2000.
Kaya E, Tanoğlu M, Okur S. Layered clay/epoxy nanocomposites: thermomechanical, flame retardancy, and optical properties. J Appl Polym Sci. 2008;109:834–40.
Tsai J-L, Shin-Ming, Hsu S-M. Investigating mechanical properties of epoxy/organoclay nanocomposites. J Chin Inst Eng. 2008;31:9–16.
Ngo T-D, Ton-That M-T, Hoa SV, Cole KC. Curing kinetics and mechanical properties of epoxy nanocomposites based on different organoclays. Polym Eng Sci. 2007;47:649–61.
Shokrolahi F, Sadi M, Shokrolahi P. A study of curing kinetics of bisphenol-F using benzyl dimethyl amine by isothermal DSC. J Therm Anal Calorim. 2005;82:151–6.
Vinnik RM, Roznyatovsky VA. Kinetic method by using calorimetry to mechanism of epoxy-amine cure reaction: part VIII. A comparative study of some epoxy-amine reactions. J Therm Anal Calorim. 2006;85:455–61.
Román F, Montserrat S, Hutchinson JM. On the effect of montmorillonite in the curing reaction of epoxy nanocomposites. J Therm Anal Calorim. 2007;87:113–8.
Alzina C, Sbirrazzuoli N, Mija A. Epoxy/amine based nanocomposites reinforced by silica nanoparticles. Relationships between morphologic aspects, cure kinetics, and thermal properties. J Phys Chem C. 2011;115:22789–95.
García del Cid MA, Prolongo MG, Salom C, Arribas C, Sánchez-Cabezudo M, Masegosa RM. The effect of stoichiometry on curing and properties of epoxy–clay nanocomposites. J Therm Anal Calorim. 2012;108:449–741.
Guo Q, Huang Y, Zhang Y-Y, Zhu L-R, Zhang B-L. Curing behavior of epoxy resins with a series of novel curing agents containing 4,4-biphenyl and varying methylene units. J Therm Anal Calorim. 2010;102:915–22.
Hussain F, Hojjati M, Okamoto M, Gorga RE. Review article: polymer-matrix nanocomposites, processing, manufacturing, and application: an Overview. J Compost Mater. 2006;40:1511–75.
Maity T, Samanta BC, Dalai S. Toughened epoxy with amine functional aniline formaldehyde condensate (AFAFC). Pigment Resin Technol. 2006;35:12–21.
Vyazovkin S, Burnham AK, Criado JM, Pérez-Maqued LA, Popescu C, Sbirrazzuoli N. ICTAC Kinetics Committee recommendations for performing kinetic computations on thermal analysis data. Thermochim Acta. 2011;520:1–19.
Vinnik R, Roznyatovsky V. Kinetic method by using calorimetry to mechanism of epoxy-amine cure reaction. J Therm Anal Calorim. 2003;73:807–17.
Liu X, Sheng X, Lee J, Kessler M. Isothermal cure characterization of dicyclopentadiene. J Therm Anal Calorim. 2007;89:453–7.
Pagano RL, Calado VMA, Tavares FW, Biscaia EC. Parameter estimation of kinetic cure using DSC non-isothermal data. J Therm Anal Calorim. 2011;103:495–9.
Saad GR, Elhamid EE, Elmenyawy SA. Dynamic cure kinetics and thermal degradation of brominated epoxy resin–organoclay based nanocomposites. Thermochim Acta. 2011;524:186–93.
Maity T, Samanta BC, Dalai S, Banthia AK. Curing study of epoxy resin by new aromatic amine functional curing agents along with mechanical and thermal evaluation. Mater Sci Eng A. 2007;646:38–46.
Gao J-G, Zhao M. Isothermal curing kinetics and thermal degradation of o-CFER/MeTHPA/O-MMT nanocomposite. Int J Polym Mater. 2008;57:101–13.
Green RE Je. Ultrasonic investigation of mechanical properties of solids. Treatise on materials science and technology. vol. 3. New York: Academic Press; 1973. pp. 1–155.
ASTM E494 01. Standard practice for measuring of ultrasonic velocity in materials, 2001.
Hussain F, Chen J, Hojjati M. Epoxy-silicate nanocomposites: cure monitoring and characterization. Mater Sci Eng A. 2007;445–446:467–76.
Montserrat S, Román F, Hutchinson JM, Campos L. Analysis of the cure of epoxy based layered silicate nanocomposites: reaction kinetics and nanostructure development. J Appl Polym Sci. 2008;108:923–38.
Kissinger HE. Reaction kinetics in differential thermal analysis. Anal Chem. 1957;29:1702–1706.
Akahira T, Sunose T. Transactions of joint convention of four electrical institutes, paper no. 246 (1969) research report. vol. 16. Chiba Inst Technol. 1971; 16:22–31.
Flynn JH, Wall LA. General treatment of the thermogravimetric of polymers. J Res Natl Bureau Stand Sect A. 1996;70:487–523.
Ozawa T. A new method of analyzing thermogravimetric data. Bull Chem Soc (Jpn). 1965;38:1881–6.
Friedman HL. Kinetics of thermal degradation of char-forming plastics from thermogravimetry, application to a phenolic plastic. J Polym Sci Part C. 1965;6:183–95.
Wan J, Li B-G, Fan H, Bu Z-Y, Xu C-J. Nonisothermal reaction, thermal stability and dynamic mechanical properties of epoxy system with novel nonlinear multifunctional polyamine hardener. Thermochim Acta. 2010;511:51.
Prime RB. Thermosets. In: Turi EA, editor. Thermal characterization of polymeric materials. New York: Academic; 1997.
Vyazovkin S. Conversion dependence of activation energy for model DSC curves of consecutive reactions. Thermochim Acta. 1994;236:1–13.
Alonso MV, Oliet M, Garcia J, Rodriguez F, Echeverria. Gelation and isoconversional kinetic analysis of lignin–phenol–formaldehyde resol resins cure. Chem Eng J. 2006;122:159.
Malek J, Sestak J, Rouquerol F, Criado JM, Ortega A. Possibilities of two nonisothermal procedures (temperature- or rate-controlled) for kinetical studies. J Therm Anal. 1992;38:71–87.
Montserrat S, Malek J, Colomer P. Thermal degradation kinetics of epoxy–anhydride resins: I. Influence of a silica filler. Thermochim Acta. 1998;313:83–95.
Sestak J, Berggren G. Study of the kinetics of the mechanism of solid-state reactions at increased temperature. Thermochim Acta. 1971;3:1–12.
Senum GI, Yang R. Rational approximations of the integral of the Arrhenius function. J Therm Anal Calorim. 1997;11:445–7.
Wan J, Li B-G, Fan H, Bu Z-Y, Xu C-J. Nonisothermal reaction kinetics of DGEBA with four-armed starlike polyamine with benzene core (MXBDP) as novel curing agent. Thermochim Acta. 2010;510:46–52.
Kotsilkova R, Petkova V, Pelovski Y. Thermal analysis of polymer-silicate nanocomposites. J Therm Anal Calorim. 2001;64:591–8.
Lakshmi MS, Narmadha B, Reddy BSR. Enhanced thermal stability and structural characteristics of different MMT-clay/epoxy-nanocomposite materials. Polym Degrad Stab. 2008;93:201–13.
Guo B, Jia D, Cai C. Effects of organo-montmorillonite dispersion on thermal stability of epoxy resin nanocomposites. Eur Polym J. 2004;40:1743–8.
Wei CL, Zhang MQ, Rong MZ, Friedrich K. Tensile performance improvement of low nanoparticles filled-polypropylene composites. Compost Sci Technol. 2002;62:1327–40.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Saad, G.R., Naguib, H.F. & Elmenyawy, S.A. Effect of organically modified montmorillonite filler on the dynamic cure kinetics, thermal stability, and mechanical properties of brominated epoxy/aniline formaldehyde condensates system. J Therm Anal Calorim 111, 1409–1417 (2013). https://doi.org/10.1007/s10973-012-2515-z
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10973-012-2515-z