Skip to main content
Log in

Study of Titanium/Vanadium Ziegler–Natta hybrid catalysts performance in slurry-phase ethylene polymerization for producing polyethylene with broad/bimodal molecular weight distribution

  • Original Paper
  • Published:
Journal of Polymer Research Aims and scope Submit manuscript

Abstract

In this work, titanium/vanadium (Ti/V) Ziegler–Natta hybrid catalyst was synthesized by loading TiCl4 and VOCl3 on MgCl2 support formed by the Grignard reagent method. The effects of vanadium content on the catalyst activity, and introducing different types of alkyl aluminums (triethylaluminum (TEA) and trioctylaluminium (TnOA)) as cocatalyst on the efficiency of the Ti/V Ziegler–Natta hybrid catalyst in the polymerization process were investigated. The polymerization data demonstrated that hybrid catalyst has good activity with both TEA and TnOA cocatalysts. The activity and productivity of Ti/V Ziegler–Natta hybrid catalyst was higher than single titanium-based catalyst. GPC and DSC data indicated that polyethylene (PE) produced with hybrid catalyst has some good characteristics, a broader/bimodal molecular weight distribution (MWD), high melting point and high degree of crystallization. With increasing of V content in hybrid catalyst and using TnOA cocatalyst, MWD is broadened with no steady increase in molecular weight (MW). Although the tensile strength of the obtained PE product increases with the increase of the vanadium content of Ti/V Ziegler–Natta hybrid catalyst, but the optimal amount of vanadium is 0.3 molar ratio of V/Ti.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8

Similar content being viewed by others

Data availability

The data are available from the authors upon reasonable request.

References

  1. Soares J, Kim JD (2000) Copolymerization of ethylene and alphaolefins with combined metallocene catalysts. I. A formal criterion for molecular weight bimodality. J Polym Sci A 38(9):1408–1416

    Article  CAS  Google Scholar 

  2. Liu HT, Davey CR, Shirodkar PP (2003) Bimodal polyethylene products from UNIPOL single gas phase reactor using engineered catalysts. Macromol Symp 195(1):309–316

    Article  CAS  Google Scholar 

  3. Binbo J, Yong Y, Lijun D, Jingdai W, Yongrong Y, Siegfried S (2013) Advanced catalyst technology for broad/bimodal polyethylene, achieved by polymer-coated particles supporting hybrid catalyst. Ind Eng Chem Res 52:2501–2509

    Article  Google Scholar 

  4. Alt F, Böhm L, Enderler H, Berthold J (2011) Bimodal polyethylene-interplay of catalyst and process. Macromol Symp 163(1):135–143

    Article  Google Scholar 

  5. Moreno J, van Grieken R, Carrero A, Paredes B (2011) Development of novel chromium oxide/metallocene hybrid catalysts for bimodal polyethylene. Polymer 52(9):1891–1899

    Article  CAS  Google Scholar 

  6. Des Lauriers PJ, Mcdaniel MP, Rohlfing DC, Krishnaswamy RK, Secora SJ, Benham EA, Maeger PL, Wolfe AR, Sukhadia AM, Beaulieu BB (2005) A comparative study of multimodal vs. bimodal polyethylene pipe resins for PE-100 application. Polym Eng Sci 45:1203–1213

    Article  CAS  Google Scholar 

  7. Moreno J, Paredes B, Carrero A, Vélez D (2017) Production of bimodal polyethylene on chromium oxide/metallocene binary catalyst: Evaluation of comonomer effects. Chem Eng J 315:46–57

    Article  CAS  Google Scholar 

  8. Cho HS, Chung JS, Lee WY (2000) Control of molecular weight distribution for polyethylene catalyzed over Ziegler–Natta/Metallocene hybrid and mixed catalysts. J Mol Catal A: Chem 159:203–213

    Article  CAS  Google Scholar 

  9. Cho HS, Choi YH, Lee WY (2000) Characteristics of ethylene polymerization over Ziegler–Natta/ metallocene catalysts: comparison between hybrid and mixed catalysts. Catal Today 63:523–530

    Article  CAS  Google Scholar 

  10. D’Agnillo L, Soares JBP, Penlidis A (1998) Controlling molecular weight distributions of polyethylene by combining soluble metallocene/MAO catalysts. J Polym Sci, Part A: Polym Chem 36:831–840

    Article  Google Scholar 

  11. Lopez-Linares F, Diaz-Barrios A, Ortega H, Matos JO, Joskowicz P, Agrifoglio G (2000) Toward the bimodality of polyethylene, initiated with a mixture of a Ziegler-Natta and a metallocene/MAO catalyst system. J Mol Catal A: Chem 159:269–272

    Article  CAS  Google Scholar 

  12. Paulik C, Spiegel G, Jeremic D (2019) Ch. 7. Bimodal polyethylene: controlling polymer properties by molecular design, Published. In: Multimodal Polymers with Supported  Catalysts, Publisher: Springer International Publishing

  13. Cho HS, Choi YH, Lee WY (2000) Characteristics of ethylene polymerization over Ziegler–Natta/metallocene catalysts. Comparison between hybrid and mixed catalysts. Catal Today 63:523–530

    Article  CAS  Google Scholar 

  14. Lopez-Linares F, Diaz-Barrios A, Ortega H, Matos JO, Joskowicz P, Agrifoglio G (2000) Toward the bimodality of polyethylene, initiated with a mixture of a Ziegler-Natta and a metallocene catalyst system. J Mol Catal A: Chem 159:269–272

    Article  CAS  Google Scholar 

  15. Job RC, Cook JA, Kao SC (2002) U.S. Patent 20020037979 A1

  16. Forte MMC, da Cunha FOV, dos Santos JHZ, Zacca JJ (2003) Ethylene and 1-butene copolymerization catalyzed by a Ziegler–Natta/metallocene hybrid catalyst through a 23 factorial experimental design. Polymer 44:1377–1384

    Article  CAS  Google Scholar 

  17. Ahmadi M, Jamjah R, Nekoomanesh M, Zohuri GH, Arabi H (2007) Ziegler–Natta/metallocene hybrid catalyst for ethylene polymerization. Macromol React Eng 1:604–610

    Article  CAS  Google Scholar 

  18. Follestad A, Almquist V, Ommundsen E, Dreng T ( 2003) Polyethylenes obtained by use of dual site catalyst. U.S. Pat., 6,541,581 B1

  19. Follestad A, Jens KJ, Blom R, Dahl IM (2004) Catalyst system for ethylene polymerizations. U.S. Pat., 6,794,326 B1

  20. Moreno J, Van G, Carrero R, Paredes AB (2011) Development of novel chromium oxide/metallocene hybrid catalysts for bimodal polyethylene. Polymer 52:1891–1899

    Article  CAS  Google Scholar 

  21. Paredes B, Grieken RV, Carrero A, Moreno J, Moral A (2012) Chromium oxide/metallocene binary catalysts for bimodal polyethylene: Hydrogen effects. Chem Eng J 213:62–69

    Article  CAS  Google Scholar 

  22. Alt FP, Bohm LL, Enderle HF, Berthold J (2001) Bimodal polyethylene-interplay of catalyst and process. Macromol Symp 163:135–143

    Article  CAS  Google Scholar 

  23. Rodrigues S, Silveira F, dos Santos JHZ, Ferreira ML (2004) An explanation for experimental behavior of hybrid metallocene silica-supported catalyst for ethylene polymerization. J Mol Catal A: Chem 216:19

    Article  CAS  Google Scholar 

  24. Kim JD, Soares JBP, Rempel GL (2015) Analysis and control of the molecular weight and chemical composition distributions of polyolefins made with metallocene and ziegler−natta catalysts. J Polym Sci, Part A: Polym Chem 37:331

    Article  Google Scholar 

  25. Malpass DB (2010) Introduction to Industrial Polyethylene Properties, Catalysts, Processes. John Wiley & Sons, Massachusetts

    Google Scholar 

  26. Nomura K, Zhang S (2011) Design of vanadium complex catalysts for precise olefin polymerization. Chem Rev 111:2342–2362

    Article  CAS  PubMed  Google Scholar 

  27. Liu B, Tian Z, Jin Y, Zhao N, Liu B (2018) Toward the optimization of a Cr-V bimetallic catalyst for producing bimodal polyethylene: Effect of vanadium content and calcination temperature. Macromol Chem Phys 219:1800021

    Article  Google Scholar 

  28. Ling S, Ren H, Zhang R, Liu Y, Liu B, Cheng R (2020) Insights into the effect of vanadium on chromium-vanadium Phillips catalysts for the ethylene polymerization. Polyolefins Journal 7(2):61–78

    CAS  Google Scholar 

  29. Wang D, Zhao Z, Mikenas TB, Lang X, Echevskaya LG, Zhao C, Matsko MA, Wu W (2012) A new high-performance Ziegler-Natta catalyst with vanadium active component supported on highly-dispersed MgCl2 for producing polyethylene with broad/bimodal molecular weight distribution. Polym Chem 3:2377–2382

    Article  CAS  Google Scholar 

  30. Wang J, Cheng R, He X, Liu Z, Zhao N, Liu B (2016) Vanadium modification effects on the (SiO2/MgO/MgCl2). TiClx Ziegler-Natta polyethylene catalyst. Macromol React Eng 10(3):246–260

    Article  CAS  Google Scholar 

  31. Fu T, Cheng R, He X, Liu Z, Tian Z, Liu B (2016) Imido-modified SiO2-supported Ti/Mg Ziegler-Natta catalysts for ethylene polymerization and ethylene/1- hexene copolymerization. Polyolefins J 3(2):103–117

    CAS  Google Scholar 

  32. Zhang H, Lee Y, Park J, Lee D, Yoon K (2011) Control of molecular weight distribution for polypropylene obtained by commercial ziegler-natta catalyst: effect of Electron donor. Macromol Res 19(6):622–628

    Article  CAS  Google Scholar 

  33. Gelus E (1999) Process for polymerising olefin with a ziegler-natta catalyst. U.S. Pat. 5990251

Download references

Acknowledgements

The authors sincerely appreciate the support of Tabriz Petrochemical Company Research Center and University of Tabriz.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Ali Olad.

Ethics declarations

Competing interest

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Zeynali, M., Ranjbarbaranlo, H. & Olad, A. Study of Titanium/Vanadium Ziegler–Natta hybrid catalysts performance in slurry-phase ethylene polymerization for producing polyethylene with broad/bimodal molecular weight distribution. J Polym Res 30, 100 (2023). https://doi.org/10.1007/s10965-023-03472-5

Download citation

  • Received:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s10965-023-03472-5

Keywords

Navigation