Skip to main content
Log in

Flow-induced β-crystal of iPP in microinjection molding: effects of addition of UHMWPE and the processing parameters

  • Original Paper
  • Published:
Journal of Polymer Research Aims and scope Submit manuscript

Abstract

The flow-induced β-crystal of isotactic polypropylene (iPP) with addition of ultrahigh molecular weight polyethylene (UHMWPE) molded by microinjection and influences of processing parameters on the formation of β-crystal in iPP/UHMWPE microparts were investigated by differential scanning calorimetry (DSC), wide-angle X-ray diffraction (WAXD) and scanning electron microscopy (SEM). It was found that the contents and the dispersion of UHMWE affect the formation of β-crystal in iPP/UHMWPE blend. With the addition of UHMWPE, Kβ values of the blends increased significantly compared with that of the pure iPP and reached the maximum at the content of 2 wt% UHMWPE. In addition, a better dispersion of UHMWPE can facilitate the formation of the β-crystal in the iPP/UHMWPE. The results showed that the thermal stability of the β-crystal was enhanced with increasing the mold temperature. When the mold temperature was increased from 60 to 120 °C, the β-crystal become more perfect. High injection speeds can promote the formation of the β-crystal, but the value of the injection speed must be within a certain range.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Subscribe and save

Springer+ Basic
$34.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or eBook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13

Similar content being viewed by others

Explore related subjects

Discover the latest articles, news and stories from top researchers in related subjects.

References

  1. Ruprecht R, Gietzelt T, Müller K, Piotter V, Haußelt J (2002) Injection molding of microstructured components from plastics, metals and ceramics. Microsyst Technol 8:351–358

    Article  CAS  Google Scholar 

  2. Whiteside B, Martyn M, Coates P, Allan P, Hornsby P et al (2003) Micromoulding: process characteristics and product properties. Plast Rubber Compos 32:231–239

    Article  CAS  Google Scholar 

  3. Li L-P, Wei J-L, Yin B, Yang M-B (2012) Effects of spatial confinement and selective distribution of CB particles on the crystallization behavior of polypropylene. J Appl Polym Sci 123:3652–3661

    Article  CAS  Google Scholar 

  4. Zhang J, Guo C, Wu X, Liu F, Qian X (2011) Effects of processing parameters on flow-induced crystallization of iPP in microinjection molding. J Macromol Sci B 50:2227–2241

    Article  CAS  Google Scholar 

  5. Zhang K, Lu Z (2008) Analysis of morphology and performance of PP microstructures manufactured by micro injection molding. Microsyst Technol 14:209–214

    Article  CAS  Google Scholar 

  6. Jiang Z, Chen Y, Liu Z (2014) The morphology, crystallization and conductive performance of a polyoxymethylene/carbon nanotube nanocomposite prepared under microinjection molding conditions. J Polym Res 21

  7. Yang C, Yin X-H, Cheng G-M (2013) Microinjection molding of microsystem components: new aspects in improving performance. J Micromech Microeng 23:093001

    Article  Google Scholar 

  8. Surace R, Trotta G, Bellantone V, Fassi I (2012) The micro injection moulding process for polymeric components manufacturing. New technologies—trends, innovations and research Intech Publishing, Manhattan: 65–90

  9. Lin X, Caton-Rose F, Ren D, Wang K, Coates P (2013) Shear-induced crystallization morphology and mechanical property of high density polyethylene in micro-injection molding. J Polym Res 20

  10. Su R, Zhang Z, Gao X, Ge Y, Wang K et al (2010) Polypropylene injection molded part with novel macroscopic bamboo-like bionic structure. J Phys Chem B 114:9994–10001

    Article  CAS  Google Scholar 

  11. Keller A, Kolnaar HW (1997) Flow‐induced orientation and structure formation. Materials Sci Tech-lond

  12. Hobbs J, Humphris A, Miles M (2001) In-situ atomic force microscopy of polyethylene crystallization. 1. crystallization from an oriented backbone. Macromolecules 34:5508–5519

    Article  CAS  Google Scholar 

  13. Hu W, Frenkel D, Mathot VB (2002) Simulation of shish-kebab crystallite induced by a single prealigned macromolecule. Macromolecules 35:7172–7174

    Article  CAS  Google Scholar 

  14. Varga J, Karger-Kocsis J (1996) Rules of supermolecular structure formation in sheared isotactic polypropylene melts. J Polym Sci Pol Phys 34:657–670

    Article  CAS  Google Scholar 

  15. Sun X, Li H, Lieberwirth I, Yan S (2007) α and β interfacial structures of the iPP/PET matrix/fiber systems. Macromolecules 40:8244–8249

    Article  CAS  Google Scholar 

  16. Varga J (2002) β-modification of isotactic polypropylene: preparation, structure, processing, properties, and application. J Macromol Sci B 41:1121–1171

    Article  Google Scholar 

  17. Varga J (1992) Supermolecular structure of isotactic polypropylene. J Mater Sci 27:2557–2579

    Article  CAS  Google Scholar 

  18. Varga J, Mudra I, Ehrenstein GW, Soc Plast E (1998) Morphology and properties of beta-nucleated injection molded isotactic polypropylene. 3492–3496

  19. Sun X, Li H, Wang J, Yan S (2006) Shear-induced interfacial structure of isotactic polypropylene (iPP) in iPP/fiber composites. Macromolecules 39:8720–8726

    Article  CAS  Google Scholar 

  20. Zhang B, Chen J, Zhang X, Shen C (2011) Formation of β-cylindrites under supercooled extrusion of isotactic polypropylene at low shear stress. Polymer 52:2075–2084

    Article  CAS  Google Scholar 

  21. Fujiwara Y, Goto T, Yamashita Y (1987) Comparison of premelting and recrystallization behaviour of β-phase isotactic polypropylene by heating and cooling at different rates. Polymer 28:1253–1256

    Article  CAS  Google Scholar 

  22. Pawlak A, Piorkowska E (2001) Crystallization of isotactic polypropylene in a temperature gradient. Colloid Polym Sci 279:939–946

    Article  CAS  Google Scholar 

  23. Somani RH, Hsiao BS, Nogales A, Srinivas S, Tsou AH et al (2000) Structure development during shear flow-induced crystallization of i-PP: in-situ small-angle X-ray scattering study. Macromolecules 33:9385–9394

    Article  CAS  Google Scholar 

  24. Chen Y-H, Zhong G-J, Wang Y, Li Z-M, Li L (2009) Unusual tuning of mechanical properties of isotactic polypropylene using counteraction of shear flow and β-nucleating agent on β-form nucleation. Macromolecules 42:4343–4348

    Article  CAS  Google Scholar 

  25. Lu Z, Zhang K (2009) Crystal distribution and molecule orientation of micro injection molded polypropylene microstructured parts. Polym Eng Sci 49:1661–1665

    Article  CAS  Google Scholar 

  26. An Y, Gu L, Wang Y, Li Y-M, Yang W et al (2012) Morphologies of injection molded isotactic polypropylene/ultra high molecular weight polyethylene blends. Mater Des 35:633–639

    Article  CAS  Google Scholar 

  27. Avila-Orta CA, Burger C, Somani R, Yang L, Marom G et al (2005) Shear-induced crystallization of isotactic polypropylene within the oriented scaffold of noncrystalline ultrahigh molecular weight polyethylene. Polymer 46:8859–8871

    Article  CAS  Google Scholar 

  28. Nogales A, Hsiao BS, Somani RH, Srinivas S, Tsou AH et al (2001) Shear-induced crystallization of isotactic polypropylene with different molecular weight distributions: in situ small-and wide-angle X-ray scattering studies. Polymer 42:5247–5256

    Article  CAS  Google Scholar 

  29. An Y, Bao R-Y, Liu Z-Y, Wu X-J, Yang W et al (2013) Unusual hierarchical structures of mini-injection molded isotactic polypropylene/ultrahigh molecular weight polyethylene blends. Eur Polym J 49:538–548

    Article  CAS  Google Scholar 

  30. Li JX, Cheung WL, Jia D (1999) A study on the heat of fusion of β-polypropylene. Polymer 40:1219–1222

    Article  CAS  Google Scholar 

  31. Jones AT, Aizlewood JM, Beckett D (1964) Crystalline forms of isotactic polypropylene. Die Makromol Chemie 75:134–158

    Article  Google Scholar 

  32. Varga J (1995) Crystallization, melting and supermolecular structure of isotactic polypropylene. Polypropylene: Struct, Blends Compos 1:56–115

    CAS  Google Scholar 

  33. Tadmor Z (1974) Molecular orientation in injection molding. J Appl Polym Sci 18:1753–1772

    Article  CAS  Google Scholar 

  34. Yang C (2013) Flow-induced morphology evolution of uniformly miniaturized high-density polyethylene parts prepared by micro-injection molding. T Micromech Microeng 68:1745–1755

    Google Scholar 

  35. Des Cloizeaux J (1988) Double reptation vs. simple reptation in polymer melts. EPL (Europhysics Letters) 5: 437

  36. Griffiths CA, Tosello G, Dimov SS, Scholz SG, Rees A, Whiteside B (2014) Characterisation of demoulding parameters in micro-injection moulding. Microsyst. Technol, 1–14

  37. Yao DG (2011) Polymer micro-molding/forming processes. In: Koç M, Ozel T (eds) Micro-manufacturing: design and manufacturing of micro-products, 1st edn. Wiley, New Jersey, pp 197–233, Chapter 7

    Chapter  Google Scholar 

  38. Frick A, Stern C, Michler G, Henning S, Ruff M (2010) Study on flow induced nano structures in iPP with different molecular weight and resulting strength behavior. Macromol Symp 91–101

  39. Zhou QX, Liu FH, Guo C, Fu Q, Shen KZ, Zhang J (2011) Shish–kebab-like cylindrulite structures resulted from periodical shear-induced crystallization of isotactic polypropylene. Polymer 13:2970–2978

    Article  Google Scholar 

Download references

Acknowledgments

This paper was financially supported by State Key Laboratory of Polymer Materials Engineering (Grant No.sklpme2014-2-08), the National Science of China (51121001), Sichuan Youth Science and Technology Foundation (2015JQ0012).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Qi Yang.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Chen, Q., Xiang, Z., Yang, Q. et al. Flow-induced β-crystal of iPP in microinjection molding: effects of addition of UHMWPE and the processing parameters. J Polym Res 23, 16 (2016). https://doi.org/10.1007/s10965-015-0910-4

Download citation

  • Received:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s10965-015-0910-4

Keywords

Navigation